Techniques for improving fuel economy in dedicated EGR engines

Patent metadata

Field	Value
Publication number	US-11268463-B2
Application number	US-202016906377-A
Country	US
Kind code	B2
Filing date	Jun 19, 2020
Priority date	Dec 20, 2017
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

One embodiment is a system comprising an engine including a dedicated EGR cylinder configured to provide EGR to the engine via an EGR loop, a non-dedicated cylinder, a plurality of injectors structured to inject fuel into the dedicated EGR cylinder and the non-dedicated EGR cylinder, and an electronic control system operatively coupled with the fueling system and the ignition system. The electronic control system is configured to evaluate engine operating parameters including an engine load and an engine speed. The electronic control system is responsive to variation of the engine operating parameters to control operation of the fueling system to vary combustion in the at least one dedicated cylinder between rich of stoichiometric and stoichiometric.

First claim

What is claimed is:

1. A system comprising:
an internal combustion engine including a plurality of cylinders, the plurality of cylinders including at least one dedicated exhaust gas recirculation (EGR) cylinder configured to provide EGR to the engine via an EGR loop and at least one non-dedicated cylinder;
a fueling system including a plurality of injectors structured to inject fuel into respective ones of the plurality of cylinders;
an ignition system including a plurality of spark plugs structured to ignite charge mixture in respective ones of the plurality of cylinders; and
an electronic control system operatively coupled with the fueling system and the ignition system, the electronic control system being configured to:
evaluate engine operating parameters including an engine load and an engine speed;
in response to variation in the engine operating parameters, control operation of the fueling system to vary combustion in the at least one dedicated cylinder among a plurality of fueling values ranging from rich of stoichiometric to zero fueling;
evaluate an operating point of the engine on an engine operating map having an engine load axis and an engine speed axis;
in response to an evaluation that the operating point is in a first region of the engine operating map, control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is rich of stoichiometric;
in response to an evaluation that the operating point is in a second region of the engine operating map, control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is stoichiometric;
in response to an evaluation that the operating point is in a third region of the engine operating map, control the fueling system to provide to provide combustion in the at least one dedicated EGR cylinder which is lean of stoichiometric; and
in response to an evaluation that the operating point is in a fourth region of the engine operating map, control the fueling system to provide zero fueling to the at least one dedicated EGR cylinder.

2. The system of claim 1 wherein the first region is bounded by a first empirically determined boundary below which the engine operates with a maximum brake torque (MBT) ignition timing and an EGR exhaust quality index (EQI) equal to 1 without exceeding a knock limit and a second empirically determined boundary below which the engine operates with the MBT ignition timing and the EGR EQI equal to 0 without exceeding the knock limit.

3. The system of claim 2 wherein the second region is bounded at an upper end by the second empirically determined boundary.

4. The system of claim 3 wherein the third region is bounded at a lower end by a third empirically determined boundary below which the engine operates with the MBT ignition timing and no EGR without exceeding the knock limit.

5. The system of claim 1 wherein the electronic control system is configured to, in response to an evaluation that the operating point is in a fifth region of the engine operating map, control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is rich of stoichiometric and control the ignition system to provide ignition timing which is delayed relative to the MBT ignition timing.

6. The system of claim 5 wherein the fifth region is bounded by the first empirically determined boundary and a torque limit curve.

7. The system of claim 1 , wherein at least one of (a) the electronic control system is operatively coupled with a throttle structured to control gas flow to the plurality of cylinders, and (b) the engine is one of a four-cylinder engine with a single dedicated EGR cylinder and a six-cylinder engine with two dedicated EGR cylinders.

8. A method comprising:
operating an internal combustion engine including a plurality of cylinders, the plurality of cylinders including at least one dedicated EGR cylinder configured to provide EGR to the engine via an EGR loop and at least one non-dedicated cylinder, a fueling system including a plurality of injectors structured to inject fuel into respective ones of the plurality of cylinders, an ignition system including a plurality of spark plugs structured to ignite charge mixture in respective ones of the plurality of cylinders, and an electronic control system operatively coupled with the fueling system and the ignition system;
evaluating, with the electronic control system, an engine load and an engine speed;
in response to variation in at least one of the engine load and the engine speed, operating the electronic control system to control operation of the fueling system to vary combustion in the at least one dedicated cylinder among a plurality of fueling values ranging from stoichiometric fueling to zero fueling, and further comprising operating the control system to:
evaluate an operating point of the engine on an engine operating map having an engine load axis and an engine speed axis;
in response to an evaluation that the operating point is in a first region of the engine operating map, control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is rich of stoichiometric;
in response to an evaluation that the operating point is in a second region of the engine operating map, control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is stoichiometric;
in response to an evaluation that the operating point is in a third region of the engine operating map, control the fueling system provide combustion in the at least one dedicated EGR cylinder which is lean of stoichiometric; and
in response to an evaluation that the operating point is in a fourth region of the engine operating map, control the fueling system to provide zero fueling to the at least one dedicated EGR cylinder.

9. The method of claim 8 wherein the first region is bounded by a first empirically determined boundary below which the engine operates with the maximum brake torque (MBT) ignition timing and an EGR exhaust quality index (EQI) equal to 1 without exceeding a knock limit and a second empirically determined boundary below which the engine operates with the MBT ignition timing and the EGR EQI equal to 0 without exceeding the knock limit.

10. The method of claim 9 wherein the second region is bounded at an upper end by the second empirically determined boundary.

11. The method of claim 10 wherein the third region is bounded at a lower end by a third empirically determined boundary below which the engine operates with the MBT ignition timing and no EGR without exceeding the knock limit.

12. The method of claim 8 comprising, in response to an evaluation that the operating point is in a fifth region of the engine operating map, operating the electronic control system to control the fueling system to provide combustion in the at least one dedicated EGR cylinder which is rich of stoichiometric and control the ignition system to provide ignition timing which is delayed relative to the MBT ignition timing.

13. The method of claim 12 wherein the fifth region is bounded by the first empirically determined boundary and a torque limit curve.

Assignees

• Cummins Inc

Inventors

• Stroh David J
• Neema Kartavya
• Perfetto Anthony Kyle
• Tamaskar Shashank

Classifications

• F02M2026/009

  EGR combined with means to change air/fuel ratio, ignition timing, charge swirl in the cylinder · CPC title

• F02D41/0047

  Controlling exhaust gas recirculation [EGR] (temperature control with cooler in recirculation circuit F02M26/33) · CPC title

• F02M26/43

  in which exhaust from only one cylinder or only a group of cylinders is directed to the intake of the engine · CPC title

• F02D41/008 Primary

  Controlling each cylinder individually · CPC title

• F02D41/1475

  Regulating the air fuel ratio at a value other than stoichiometry · CPC title