Exhaust gas mixing apparatus, exhaust gas purifier and exhaust gas purification method

Patent metadata

Field	Value
Publication number	US-11268422-B2
Application number	US-202016878896-A
Country	US
Kind code	B2
Filing date	May 20, 2020
Priority date	May 30, 2019
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

A exhaust gas mixing apparatus includes an outer cylinder being configured to an insulating ceramic; fins being configured to an insulating ceramic, the fins being provided on an inner side of the outer cylinder; and an electric heating portion embedded in at least a part of the outer cylinder and/or the fins.

First claim

The invention claimed is:

1. An exhaust gas mixing apparatus comprising:
an outer cylinder being configured of an insulating ceramic;
fins being configured of an insulating ceramic, the fins being provided on an inner side of the outer cylinder; and
an electric heating portion embedded in at least a part of the outer cylinder and/or the fins.

2. The exhaust gas mixing apparatus according to claim 1 , wherein the outer cylinder and the fins are integrally formed.

3. The exhaust gas mixing apparatus according to claim 1 , wherein the insulating ceramic used for the outer cylinder and the fins is dense.

4. The exhaust gas mixing apparatus according to claim 1 , wherein the insulating ceramic used for the outer cylinder and the fins is of the same material.

5. The exhaust gas mixing apparatus according to claim 1 , wherein the insulating ceramic used for the outer cylinder and the fins has a heat capacity of 4.5 J/cm 3 K or less.

6. The exhaust gas mixing apparatus according to claim 1 , wherein the insulating ceramic used for the outer cylinder and the fins has a thermal conductivity of 30 W/mK or more.

7. The exhaust gas mixing apparatus according to claim 1 , wherein the exhaust gas mixing apparatus further comprises a drawer portion embedded in the outer cylinder and connected to the electric heating portion.

8. The exhaust gas mixing apparatus according to claim 7 , wherein the exhaust gas mixing apparatus further comprises an electric connection terminal provided on an outer peripheral surface of the outer cylinder and connected to an end portion of the electric heating portion or the drawer portion.

9. The exhaust gas mixing apparatus according to claim 1 , wherein the electric heating portion is configured to have different heat generation densities in at least two areas.

10. The exhaust gas mixing apparatus according to claim 9 , wherein the electric heating portion is configured such that heat generation density in an area where injected urea droplets are contacted is higher than that in an area where injected urea droplets are not contacted.

11. The exhaust gas mixing apparatus according to claim 9 , wherein the electric heating portion has a wiring structure, and wherein the heat generation density is controlled by adjusting electrical resistance of a wiring according to one or more conditions selected from a wiring material, a wiring length, a wiring thickness, and a wiring width.

12. The exhaust gas mixing apparatus according to claim 9 , wherein the electric heating portion is configured such that heat generation density of an area A disposed on an upstream side of a flow of an exhaust gas flowing through the exhaust gas mixing apparatus is higher than that of an area B disposed a downstream side.

13. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in parallel, and wherein the electric resistance of the wiring in the area A is lower than that of the wiring in the area B.

14. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in series, and wherein the electrical resistance of the wiring in the area A is higher than that of the wiring in the area B.

15. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in parallel, and wherein the wiring in the area A is more roughly arranged than the wiring in the area B.

16. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in parallel, and wherein the wiring in the area A and the wiring in the area B are arranged in parallel, respectively, and wherein the wiring in the area A is more densely arranged than the wiring in the area B.

17. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in series, and wherein the wiring in the area A and the wiring in the area B are arranged in series, respectively, and wherein the wiring in the area A is more densely arranged than the wiring in the area B.

18. The exhaust gas mixing apparatus according to claim 12 , wherein the electric heating portion has a wiring structure in which the area A and the area B are electrically arranged in series, and wherein the wiring in the area A and the wiring in the area B are arranged in parallel, respectively, and wherein the wiring in the area A is more roughly arranged than the wiring in the area B.

19. An exhaust gas purifier, comprising:
an exhaust cylinder through which an exhaust gas can flow;
the exhaust gas mixing apparatus according to claim 1 , the exhaust gas mixing apparatus being disposed within the exhaust cylinder; and
a compressive elastic member provided between the exhaust cylinder and the exhaust gas mixing apparatus.

20. The exhaust gas purifier according to claim 19 , wherein the compressive elastic member is a ceramic fiber mat.

21. The exhaust gas purifier according to claim 19 , further comprising:
one or more urea injection nozzles being configured to inject urea into the exhaust cylinder; and
one or more SCR catalysts arranged in the exhaust cylinder downstream of a position where the urea is injected;
wherein the exhaust gas mixing apparatus is located in the exhaust cylinder downstream of the urea injection nozzles and upstream of the SCR catalysts.

22. The exhaust gas purifier according to claim 19 , wherein the exhaust gas purifier further comprises a first connector member, the first connector member being configured to be connected to an external power supply and electrically insulated from the exhaust cylinder, and wherein the first connector member is electrically connected to the electric heating portion of the exhaust gas mixing apparatus.

23. The exhaust gas purifier according to claim 22 , wherein the exhaust gas purifier further comprises a second connector member configured to be grounded on the exhaust cylinder, and wherein the second connector member is electrically connected to the electric heating portion of the exhaust gas mixing apparatus.

24. An exhaust gas purification method using the exhaust gas purifier according to claim 19 , comprising the steps of:
injecting urea to the fins while conducting no current through the electric heating portion of the exhaust gas mixing apparatus when a temperature of an exhaust gas is higher than or equal to a predetermined value; and
injecting the urea to the fins while conducting a current through the electric heating portion when the temperature of the exhaust gas is lower than the predetermined value.

Assignees

• Ngk Insulators Ltd

Inventors

• Miyairi Yukio
• Masuda Masaaki
• Hayashi Shinzo
• Takagi Yoshifumi

Classifications

• B01F25/4314

  with helical baffles · CPC title

• B01D53/9418

  for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas · CPC title

• B01D2251/2062

  Ammonia · CPC title

• B01D2251/2067

  Urea · CPC title

• B01F35/93

  arranged inside the receptacle · CPC title