Autonomous tractor using counter flow-driven propulsion

Patent metadata

Field	Value
Publication number	US-11268335-B2
Application number	US-201916425261-A
Country	US
Kind code	B2
Filing date	May 29, 2019
Priority date	Jun 1, 2018
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

Provided is a wellbore tractor and method for operating a well system. The wellbore tractor, in one aspect, includes a base member, a hydraulically powered drive section coupled to the base member, and one or more turbines coupled to the hydraulically powered drive section for powering the hydraulically powered drive section based upon fluid flow across the one or more turbines. The wellbore tractor, according to this aspect, further includes one or more wellbore engaging devices radially extending from the hydraulically powered drive section, the one or more wellbore engaging devices contactable with a surface of a wellbore for displacing the wellbore tractor axially downhole.

First claim

What is claimed is:

1. A wellbore tractor, comprising:
a base member;
a mechanical powered drive section coupled to the base member, the mechanical powered drive section including:
one or more first turbines fixed to the base member for rotating the base member in a first rotational direction based upon a first direction of fluid flow;
one or more mechanical wellbore engaging devices radially extending from the base member, the one or more mechanical wellbore engaging devices contactable with a surface of a wellbore and configured to move axially downhole as the one or more turbines rotate in the first rotational direction in response to production fluid flow moving along the surface of the wellbore and across the one or more first turbines;

a hydraulic powered drive section coupled to the base member, the hydraulic powered drive section including:
one or more hydraulically powered wellbore engaging devices radially extending from the hydraulic powered drive section, the one or more hydraulically powered wellbore engaging devices contactable with the surface of the wellbore for displacing the wellbore tractor axially downhole, the hydraulically powered wellbore engaging devices receiving hydraulic power from the one or more first turbines or one or more separate second turbines.

2. The wellbore tractor as recited in claim 1 , wherein the hydraulic drive section is a secondary drive section and the mechanical drive section is a primary drive section.

3. The wellbore tractor as recited in claim 2 , wherein a slip clutch is positioned on the base member between the one or more turbines and the hydraulic powered drive section, the slip clutch configured to fix the one or more turbines to the base member and thus displace the wellbore tractor axially downhole using the one or more mechanical wellbore engaging devices when in a gripping clutch position, and configured to allow the one or more turbines to slip with regard to the base member to power the hydraulic powered drive section thus displacing the wellbore tractor axially downhole using the one or more hydraulically powered wellbore engaging devices when in a slipping clutch position.

4. The wellbore tractor as recited in claim 3 , further including an electric powered drive section coupled to the base member, and one or more electrically powered wellbore engaging devices radially extending from the electric powered drive section, the one or more electrically powered wellbore engaging devices contactable with a surface of a wellbore for displacing the wellbore tractor axially downhole.

5. The wellbore tractor as recited in claim 4 , wherein the slip clutch is a first slip clutch, and further including a second slip clutch positioned on the base member, the second slip clutch configured to fix the one or more turbines to the base member and thus displace the wellbore tractor axially downhole using the one or more mechanical wellbore engaging devices when in a second gripping clutch position, and configured to allow the one or more turbines to slip with regard to the base member to power the electric powered drive section thus displacing the wellbore tractor axially downhole using the one or more electrically powered wellbore engaging devices when in a second slipping clutch position.

6. The wellbore tractor as recited in claim 5 , further including one or more second turbines, and further wherein the second slip clutch is positioned on the base member between the one or more second turbines and the electrically powered drive section.

7. The wellbore tractor as recited in claim 2 , further including one or more second separate turbines fixed to the base member for rotating the base member in a first rotational direction based upon a first direction of fluid flow, the one or more mechanical wellbore engaging devices contactable with the surface of the wellbore for displacing the base member and one or more second turbines axially downhole as the one or more second turbines rotate in a first rotational direction.

8. The wellbore tractor as recited in claim 1 , wherein the one or more mechanical wellbore engaging devices are one or more wheels positioned at a first tilted direction relative to an axial surface of the wellbore for displacing the wellbore tractor axially downhole.

9. The wellbore tractor as recited in claim 8 , further including one or more wheel actuation members coupled to the one or more wheels, the one or more wheel actuation members configured to adjust an angle of tilt of the one or more wheels relative to the axial surface of the wellbore for speeding up or slowing down the displacement of the wellbore tractor axially downhole.

10. The wellbore tractor as recited in claim 8 , further including one or more wheel actuation members coupled to the one or more wheels, the one or more wheel actuation members configured to move the one or more wheels from the first tilted direction to a second opposite tilted direction relative to the axial surface of the wellbore for displacing the wellbore tractor axially uphole.

11. The wellbore tractor as recited in claim 8 , wherein the one or more wheels include at least a portion that is dissolvable in response to a downhole condition.

12. The wellbore tractor as recited in claim 1 , further including one or more turbine actuation members coupled to the one or more turbines, the one or more turbine actuation members configured to adjust an angle of tilt of the one or more turbines relative to the fluid flow for speeding up or slowing down the displacement of the wellbore tractor.

13. The wellbore tractor as recited in claim 1 , wherein the one or more mechanical wellbore engaging devices are substantially aligned with a length of the wellbore tractor for displacing the wellbore tractor axially downhole.

14. The wellbore tractor as recited in claim 13 , wherein the one or more mechanical or hydraulic wellbore engaging devices are movable from a first radially retracted state to a second radially extended state in contact with the surface of the wellbore.

15. The wellbore tractor as recited in claim 1 , wherein the one or more mechanical or hydraulic wellbore engaging devices or the one or more turbines are dissolvable in response to a downhole condition.

16. The wellbore tractor as recited in claim 15 , wherein the downhole condition is time, temperature, pressure or fluid type.

17. The wellbore tractor as recited in claim 1 , wherein the one or more turbines are operable to cause the hydraulically powered drive section to displace the wellbore tractor axially downhole when rotated in a first direction and operable to cause the hydraulically powered drive section to displace the wellbore tractor axially uphole when rotated in a second opposite direction.

18. The wellbore tractor as recited in claim 1 , wherein the base member, hydraulic powered drive section, one or more turbines and one or more hydraulic wellbore engaging devices form at least a portion of a drive section, the wellbore tractor additionally including an automation section for performing a downhole task.

19. The wellbore tractor as recited in claim 18 , wherein the automation section is a logging tool.

20. The wellbore tractor as recited in claim 18 , wherein the automation section includes memory and a transceiver for receiving information from one downhole device and transmitting information to another downhole device.

21. The wellbore tractor as recited in claim 18 , wherein the automation section is a perforator tool.

2

Assignees

• Halliburton Energy Services Inc

Inventors

• Vick Jr James Dan
• Fripp Michael Linley
• Zhong Xiaoguang Allan

Classifications

• E21B23/00

  Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells (setting of casings, screens or liners E21B43/10) · CPC title

• E21B23/001 Primary

  Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole · CPC title

• F03B13/02 Primary

  Adaptations for drilling wells · CPC title

• E21B47/07

  Temperature · CPC title

• E21B41/0085

  Adaptations of electric power generating means for use in boreholes · CPC title