Metal-plated carbon material and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-11268194-B2
Application number	US-202016828413-A
Country	US
Kind code	B2
Filing date	Mar 24, 2020
Priority date	Mar 26, 2019
Publication date	Mar 8, 2022
Grant date	Mar 8, 2022

Abstract

A metal-plated carbon material includes: a carbon material; and a metal layer covering a surface of the carbon material, in which, in the metal layer, crystal grains forming the metal layer have an average crystal grain size of 110 nm or less. A method of manufacturing a metal-plated carbon material, includes: a metal complex fixation step of immersing a carbon material in a supercritical fluid or subcritical fluid containing an organometallic complex of a first metal; and a first energization deposition step of energizing the metal-complex-fixed carbon material in an electroless plating solution containing a second metal.

First claim

What is claimed is:

1. A metal-plated carbon material comprising:
a carbon material; and
a metal layer covering a surface of the carbon material, wherein
in the metal layer, crystal grains forming the metal layer have an average crystal grain size of 110 nm or less, and
the carbon material is selected from the group consisting of a carbon fiber, an aggregate thereof, a carbon nanotube twisted yarn, and an aggregate thereof.

2. The metal-plated carbon material according to claim 1 , wherein
the metal layer is made from one or more metals selected from the group consisting of palladium, copper, nickel, cobalt, gold, silver, and platinum.

3. A method of manufacturing the metal-plated carbon material according to claim 1 , comprising:
a metal complex fixation step of immersing a carbon material in a supercritical fluid or subcritical fluid containing an organometallic complex of a first metal to form a metal-complex-fixed carbon material in which the organometallic complex is fixed to a surface of the carbon material; and
a first energization deposition step of energizing the metal-complex-fixed carbon material in an electroless plating solution containing a second metal to decompose the organometallic complex of the first metal and deposit the second metal on the surface of the carbon material.

4. A method of manufacturing the metal-plated carbon material according to claim 1 , comprising:
a metal complex fixation step of immersing a carbon material in a supercritical fluid or subcritical fluid containing an organometallic complex of a first metal to form a metal-complex-fixed carbon material in which the organometallic complex is fixed to a surface of the carbon material; and
a second energization deposition step of energizing the metal-complex-fixed carbon material in a conductive aqueous solution having conductivity of 100 μS/cm or more to decompose the organometallic complex of the first metal and deposit the first metal on the surface of the carbon material.

5. The method according to claim 3 , wherein
the first metal is made from one or more metals selected from the group consisting of palladium, copper, nickel, cobalt, gold, silver, and platinum.

6. The method according to claim 3 , wherein
the second metal is made from one or more metals selected from the group consisting of palladium, copper, nickel, cobalt, gold, silver, and platinum.

7. The method according to claim 3 , wherein
current density of energization in the first energization deposition step or the second energization deposition step is 0.01 A/cm 2 or less.

8. The metal-plated carbon material according to claim 1 , wherein
the metal layer has a metal palladium layer and a copper layer, the metal palladium layer covering the surface of the carbon material and the copper layer being formed on the metal palladium layer, and the metal layer has a thickness of 0.05 to 1 μm.

9. The metal-plated carbon material according to claim 1 , wherein
the metal layer has a nickel layer and a copper layer, the nickel layer covering the surface of the carbon material and the copper layer being formed on the nickel layer, and the metal layer has a thickness of 0.05 to 1 μm.

Assignees

• Yazaki Corp

Inventors

• Handa Yutaka
• Kondo Hiroki
• Hongo Satoko
• Yoshikawa Yusuke

Classifications

• B32B2311/22

  Nickel or cobalt · CPC title

• Y10T428/12861

  Group VIII or IB metal-base component · CPC title

• C23C18/405 Primary

  Formaldehyde · CPC title

• B32B9/007

  comprising carbon, e.g. graphite, composite carbon · CPC title

• C23C18/1889

  with use of metal first · CPC title