Managing ore blending for froth solids control

US11268033B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-11268033-B2
Application numberUS-201916588675-A
CountryUS
Kind codeB2
Filing dateSep 30, 2019
Priority dateOct 1, 2018
Publication dateMar 8, 2022
Grant dateMar 8, 2022

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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Abstract

Official abstract text for this publication.

A method for controlling the solids distribution in a bitumen froth produced when processing an oil sands ore having a d50 of about 250 μm or greater and a d90 of about 450 μm or greater is provided comprising adding a high-fines material having a d50 of about 50 μm or less and a fines content of about 40% of the solids or greater to the oil sands ore to form an ore blend; and processing the ore blend in a water-based bitumen extraction process to produce the bitumen froth.

First claim

Opening claim text (preview).

The invention claimed is: 1. A method for controlling the solids distribution in a bitumen froth produced when processing an oil sands ore having a d 50 of about 250 μm or greater and a d 90 of about 450 μm or greater, the method comprising the steps of: adding a waste material having a bitumen content less than 6 wt %, a d 50 of about 50 μm or less and a fines content of about 40% of the solids or greater to the oil sands ore to form an ore blend; and processing the ore blend in a water-based bitumen extraction process to produce the bitumen froth. 2. The method as claimed in claim 1 , wherein the bitumen froth has a d 50 of less than about 35 μm. 3. The method as claimed in claim 1 , wherein between about 5 wt % and about 30 wt % of the waste material is added to the oil sands ore. 4. The method as claimed in claim 1 , wherein the waste material has a fines content of 50% of the solids or greater. 5. The method as claimed in claim 1 , wherein the waste material has a fines content of 60% of the solids or greater. 6. The method as claimed in claim 1 , wherein the waste material has a fines content of 70% of the solids or greater. 7. The method as claimed in claim 1 , wherein the waste material has a fines content of 80% of the solids or greater. 8. The method as claimed in claim 1 , wherein the waste material is selected from the group consisting of overburden, interburden, pond mud, below cut-off grade ore and oil sand tailings. 9. The method as claimed in claim 8 , wherein the oil sand tailings are Fluid Fine Tailings (FFT). 10. The method as claimed in claim 9 , wherein the FFT are Mature Fine Tailings (MFT). 11. The method as claimed in claim 8 , wherein the waste material is below cut-off grade ore.

Assignees

Inventors

Classifications

  • C10G1/047Primary

    Hot water or cold water extraction processes · CPC title

  • with chemical means · CPC title

  • C10G1/045Primary

    Separation of insoluble materials · CPC title

  • Sediments, e.g. bottom sediment and water or BSW · CPC title

  • Recycling aspects · CPC title

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What does patent US11268033B2 cover?
A method for controlling the solids distribution in a bitumen froth produced when processing an oil sands ore having a d50 of about 250 μm or greater and a d90 of about 450 μm or greater is provided comprising adding a high-fines material having a d50 of about 50 μm or less and a fines content of about 40% of the solids or greater to the oil sands ore to form an ore blend; and processing the or…
Who is the assignee on this patent?
Syncrude Canada Ltd, Syncrude Canada Ltd In Trust For The Owners Of
What technology area does this patent fall under?
Primary CPC classification C10G1/047. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Mar 08 2022 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).