Low voltage LED lighting fixture

Patent metadata

Field	Value
Publication number	US-11265989-B2
Application number	US-202016860933-A
Country	US
Kind code	B2
Filing date	Apr 28, 2020
Priority date	May 3, 2019
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A low voltage lighting system including a fixture (200) having an array of LEDs (204) and an LED driver circuit (202). The LED driver circuit (202) includes a Switch-mode Power Supply (SMPS) unit (206), a current sensing unit (210), a control unit (208) and a dimming input level shifting and signal conditioning unit (212). The SMPS unit (206) produces an adequate DC power (+VLED, −VLED) for driving the LEDs (204). The control unit (208) receives a sensed current signal from the current sensing unit (210) and controls the SMPS unit (206) to maintain the output current within a pre-determined range. The control unit (208) receives a dimming signal from the dimming unit (212) or an emergency signal from a supply unit (104) to alter the output power of the SMPS unit (206) from normal mode to dimming mode or emergency mode respectively.

First claim

We claim:

1. A Low Voltage LED lighting fixture comprising:
at least one array of LEDs; and
an LED driver circuit comprising:
a Switch-mode Power Supply (SMPS) unit configured to receive an input DC power from a DC power supply unit, and further configured to supply an adequate DC power to drive the LED array;
a current sensing unit configured to continuously sense the output current of the SMPS unit, and further configured to generate a digital sensed current signal;
a dimming input level shifting and signal conditioning unit configured to receive an analog dimming input voltage signal from an external device for controlling the brightness of the LED array, and further configured to generate a control voltage signal based on the received analog dimming input voltage signal; and
a control unit configured to receive the digital sensed current signal from the current sensing unit, the control voltage signal from the dimming input level shifting and signal conditioning unit, and an emergency input signal from the DC power supply unit, and further configured to alter the output power of the SMPS unit to switch from normal mode to:
a dimming mode based on the received control voltage signal; or
an emergency mode based on the received emergency input signal

wherein the DC power supply unit includes:
an AC-DC converter configured to receive an alternating current (AC) power from an alternating current (AC) source, and further configured to convert the received AC power to a low voltage DC power;
a battery pack; and
a changeover switch configured to automatically switch the source of power supply from the AC-DC converter to the battery pack during the emergency mode of operation,

wherein the DC power supply unit is configured to supply the emergency input signal of the range 15V to 25V when the supply from the AC source fails.

2. The fixture as claimed in claim 1 , wherein the control unit is configured to compare the received digital sensed current signal with a pre-determined threshold range to maintain the output current of the SMPS unit within the pre-determined range.

3. The fixture as claimed in claim 1 , wherein the external device is configured to generate the analog dimming input voltage signal and is further configured to facilitate a user to alter the analog dimming input voltage signal for controlling the dimming level of the LED array.

4. The fixture as claimed in claim 1 , wherein the brightness of the LED array is proportional to the output current.

5. The fixture as claimed in claim 1 , wherein output current of the SMPS unit is programmable in the range of 0.35-1.3 Amperes by means of the control unit.

6. The fixture as claimed in claim 1 , wherein the output current of the SMPS unit is proportional to the received analog dimming input voltage signal.

7. The fixture as claimed in claim 1 , wherein the analog dimming input voltage signal ranges from 0V to 10V.

8. The fixture as claimed in claim 1 , wherein the analog dimming input voltage signal is varied from 1V to 8V to facilitate dimming of the LED array from 10% to 100% respectively during the dimming mode of operation.

9. The fixture as claimed in claim 7 , wherein the dimming input level shifting and signal conditioning unit is configured to convert the received 0-10V DC analog dimming input voltage signal into the 0-3.3 V DC control voltage signal for the control unit.

10. The fixture as claimed in claim 1 , wherein the analog dimming input voltage signal is reduced below 0.5V to disable dimming control of the LED array.

11. The fixture as claimed in claim 1 , which is designed to be Zone 1 compliant.

12. The fixture as claimed in claim 1 , wherein the DC power supply unit is designed to be Zone 2 compliant.

13. The fixture as claimed in claim 1 , wherein the control unit is configured to facilitate setting the minimum dimming level to 10, 20, 30, 40, or 50% during dimming mode of operation.

14. The fixture as claimed in claim 1 , wherein the control unit is further configured to facilitate setting the dimming level to 20, 30, 40, or 50% for emergency mode of operation.

15. The fixture as claimed in claim 1 , wherein the emergency input signal is provided by means of a potential free contact to the LED driver circuit.

16. A Low Voltage LED lighting fixture comprising:
at least one array of LEDs; and
an LED driver circuit comprising:
a Switch-mode Power Supply (SMPS) unit configured to receive an input DC power from a DC power supply unit, and further configured to supply an adequate DC power to drive the LED array;
a current sensing unit configured to continuously sense the output current of the SMPS unit, and further configured to generate a digital sensed current signal;
a dimming input level shifting and signal conditioning unit configured to receive an analog dimming input voltage signal an external device for controlling the brightness of the LED array, and further configured to generate a control voltage signal based on the received analog dimming input voltage signal; and
a control unit configured to receive the digital sensed current signal from the current sensing unit, the control voltage signal from the dimming input level shifting and signal conditioning unit, and an emergency input signal from the DC power supply unit, and further configured to alter the output power of the SMPS unit to switch from normal mode to:
a dimming mode based on the received control voltage signal; or
an emergency mode based on the received emergency input signal

wherein the control unit is configured to enable the emergency mode of operation when the emergency input signal of the range 15V to 25V is received from the DC power supply unit and is further configured to disable the emergency mode of operation when the emergency input signal of the range 0V to 5V is received from the DC power supply unit.

Assignees

• Appleton Grp Llc

Inventors

• Graff Timothy E
• Tikle Pankaj P
• Tripathi Ajay

Classifications

• H05B47/172

  Emergency operational modes · CPC title

• H05B45/3725 Primary

  Switched mode power supply [SMPS] · CPC title

• F21V23/003

  the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array · CPC title

• H05B45/14

  using electrical feedback from LEDs or from LED modules · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title