Planar terminal connector having an additional contact spring

Patent metadata

Field	Value
Publication number	US-11264752-B1
Application number	US-202017092810-A
Country	US
Kind code	B1
Filing date	Nov 9, 2020
Priority date	Nov 9, 2020
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

An electrical connector assembly includes an elongate planar terminal extending along a first longitudinal axis having a connection end configured to interconnect the terminal to a corresponding elongate planar mating terminal extending along a second axis and an attachment end configured to attach the terminal to an electrical conductor. The electrical connector assembly also includes a contact spring configured to exert a normal force between the terminal and the mating terminal when the mating terminal is arranged between the contact spring and the connection end such that second axis is parallel to the first axis or when the mating terminal is arranged between the contact spring and the connection end such that the second axis is perpendicular to the first axis.

First claim

The invention claimed is:

1. An electrical connector assembly, comprising:
an elongate planar terminal extending along a first longitudinal axis having a connection end having a retainer attached thereto and configured to interconnect the terminal to a corresponding elongate planar mating terminal extending along a second axis and an attachment end configured to attach the terminal to an electrical conductor; and
a contact spring attached to the retainer and configured to exert a normal force between the elongate planar terminal and the mating terminal when the mating terminal is arranged between the contact spring and the connection end such that second axis is parallel to the first axis or when the mating terminal is arranged between the contact spring and the connection end such that the second axis is perpendicular to the first axis, wherein the retainer has a first side wall attached to the connection end and a second side wall separated from and substantially parallel to the first side wall, wherein the contact spring is disposed intermediate the second side wall and the connection end, and wherein the contact spring and the retainer are sized, shaped, and arranged to receive the mating terminal between the connect spring and the connection end along an insertion direction parallel to the first axis and wherein the second wall defines an aperture extending therethrough and the contact spring defines an arcuate fixed beam and wherein the contact spring is secured to the retainer by the arcuate fixed beam being received within the aperture.

2. The electrical connector assembly according to claim 1 , wherein the contact spring has bilateral symmetry.

3. The electrical connector assembly according to claim 1 , wherein the arcuate fixed beam is configured to deflect and twist as the arcuate fixed beam is moved across the second wall from an edge of the second wall to the aperture and wherein the arcuate fixed beam is configured to return to its original shape when the arcuate fixed beam is received within the aperture.

4. The electrical connector assembly according to claim 1 , wherein the contact spring defines a cantilevered plate having a fixed and a free end extending into a gap between the contact spring and the connection end and wherein the cantilevered plate is sized, shaped, and arranged to exert the normal force between the elongate planar terminal and the mating terminal when the second axis is parallel to the first axis or when the second axis is perpendicular to the first axis.

5. The electrical connector assembly according to claim 4 , wherein the contact spring is secured to the retainer by J-shaped tabs extending around edges of the second wall and wherein the cantilever plate extends between two of the J-shaped tabs.

6. The electrical connector assembly according to claim 4 , wherein the cantilevered plate has an arcuate shape.

7. The electrical connector assembly according to claim 1 , wherein the connection end defines a plurality of oblong projections extending longitudinally along the connection end.

8. The electrical connector assembly according to claim 7 , wherein the plurality of oblong projections is nonparallel to the first axis.

9. The electrical connector assembly according to claim 7 , wherein one oblong projection in the plurality of oblong projections is arranged skew to another oblong projection in the plurality of oblong projections.

10. An electrical connector assembly, comprising:
an elongate planar terminal extending along a first longitudinal axis having a connection end configured to interconnect the elongate planar terminal to a corresponding elongate planar mating terminal extending along a second axis and an attachment end configured to attach the elongate planar terminal to an electrical conductor;
a retainer having a first side wall attached to the connection end and a second side wall separated from and substantially parallel to the first side wall, wherein the second wall defines an aperture extending therethrough; and
a contact spring disposed intermediate the second side wall and the connection end and configured to exert a normal force between the elongate planar terminal and the mating terminal, wherein the contact spring defines an arcuate fixed beam securing the contact spring to the retainer by the arcuate fixed beam being received within the aperture.

11. The electrical connector assembly according to claim 10 , wherein the arcuate fixed beam is configured to deflect and twist as the arcuate fixed beam is moved across the second wall from an edge of the second wall to the aperture and wherein the arcuate fixed beam is configured to return to its original shape when the arcuate fixed beam is received within the aperture.

12. The electrical connector assembly according to claim 10 , wherein the contact spring has bilateral symmetry.

13. The electrical connector assembly according to claim 10 , wherein the contact spring defines a cantilevered plate having a fixed and a free end extending into a gap between the contact spring and the connection end.

14. The electrical connector assembly according to claim 13 , wherein the contact spring is further secured to the retainer by J-shaped tabs extending around edges of the second wall and wherein the cantilever plate extends between two of the J-shaped tabs.

15. The electrical connector assembly according to claim 13 , wherein the cantilevered plate has an arcuate shape.

16. The electrical connector assembly according to claim 10 , wherein the connection end defines a plurality of oblong projections extending longitudinally along the connection end.

17. The electrical connector assembly according to claim 16 , wherein the plurality of oblong projections is nonparallel to the first axis.

18. The electrical connector assembly according to claim 17 , wherein one oblong projection in the plurality of oblong projections is arranged skew to another oblong projection in the plurality of oblong projections.

19. An electrical connector assembly, comprising:
an elongate planar terminal extending along a longitudinal axis having a first end configured to interconnect the elongate planar terminal to an elongate planar first electrical conductor and a second end configured to interconnect the elongate planar terminal to a corresponding elongate planar mating electrical conductor;
a first retainer and a second retainer each having a first side wall and a second side wall separated from and substantially parallel to the first side wall wherein the first retainer is attached to the first end and the second retainer is attached to the second end;
a first contact spring attached to the first retainer and disposed intermediate the second side wall of the first retainer and the first end and configured to exert a normal force between the elongate planar terminal and the first conductor, wherein the second wall of the first retainer defines a first aperture extending therethrough and the first contact spring defines a first arcuate fixed beam and wherein the first contact spring is secured to the first retainer by the first arcuate fixed beam being received within the first aperture, and
a second contact spring, identical to the first contact spring, attached to the second retainer, and disposed intermediate the second side wall of the second retainer and the second end, and configured to exert a normal force between the elongate planar terminal and the second conductor, wherein the second wall of the second retainer defines a second aperture extending therethrough and the

Assignees

• Aptiv Tech Ltd

Inventors

• Durse Nicholas A
• Mellott Michael L
• Reedy Patrick J
• Robison Glenn E

Classifications

• H01R13/40 Primary

  Securing contact members in or to a base or case; Insulating of contact members · CPC title

• H01R13/02

  Contact members · CPC title

• H01R13/502

  composed of different pieces (H01R13/514 takes precedence) · CPC title

• H01R13/187

  with spring member in the socket · CPC title

• H01R13/113 Primary

  co-operating with pins or blades having a rectangular transverse section · CPC title