Coating drying method and device therefor

Patent metadata

Field	Value
Publication number	US-11262127-B2
Application number	US-201716464845-A
Country	US
Kind code	B2
Filing date	Nov 24, 2017
Priority date	Nov 30, 2016
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

Air is taken out from a drying oven 1 for drying a coating film of a work piece 2 , and the air is cooled such that each of at least part of moisture and at least part of a VOC which are contained in the air is condensed to be removed from the air. The air after the cooling is heated, and is returned into the drying oven 1 . A heat pump 3 whose heat absorption source is the air taken out from the drying oven 1 and whose heat radiation source is the air after the cooling is provided. By using the heat pump 3 , cooling and heating of the air are performed.

First claim

The invention claimed is:

1. A coating drying method for conveying a coated work piece into a drying oven and drying a coating film of the work piece in the drying oven, the method comprising:
taking out air from the drying oven, and cooling the air such that each of at least part of moisture and at least part of a volatile organic compound (VOC) which are contained in the air is condensed to be removed from the air;
heating the air after the cooling, and returning the heated air into the drying oven, and
a heat pump whose heat absorption source is the air taken out from the drying oven and whose heat radiation source is the air after the cooling is provided, and by using the heat pump, the cooling of the air and the heating of the air are performed,
the work piece is mounted on a conveyance hanger, and is conveyed into the drying oven, and
in the cooling of the air, the moisture contained in the air taken out from the drying oven is condensed to be removed from the air such that a dew-point temperature of the air inside the drying oven becomes equal to or less than a surface temperature of the hanger to be conveyed into the drying oven.

2. The coating drying method of claim 1 , wherein
the heat pump includes a plurality of the heat pumps, and by using the plurality of heat pumps, the cooling of the air and the heating of the air are performed in a stepwise manner.

3. The coating drying method of claim 2 , wherein
as the plurality of heat pumps, a first heat pump whose refrigerant is CO2, and a second heat pump whose refrigerant is a chlorofluorocarbon medium are provided, and
the cooling of the air is performed in the stepwise manner first by the first heat pump and next by the second heat pump, and the heating of the air is performed in the stepwise manner first by the second heat pump and next by the first heat pump.

4. The coating drying method of claim 1 , wherein
the air taken out from the drying oven is preliminarily cooled before the cooling by the heat pump.

5. The coating drying method of claim 1 , wherein
the air heated by the heat pump is further heated, and is returned into the drying oven.

6. A coating drying device for drying a coating film of a coated work piece, comprising:
a drying oven into which the work piece is conveyed;
a cooler into which air from the drying oven is conducted, and which cools the air such that at least part of moisture and at least part of a volatile organic compound (VOC) which are contained in the air are condensed to be removed;
a heater into which the air after the cooling by the cooler is conducted, and which heats the air;
a circulation path which circulates the air inside the drying oven so as to pass from the cooler through the heater and to be returned into the drying oven; and
a heat pump which connects the cooler and the heater together, the heat pump supplying cold heat, cooling the air, to the cooler by heat exchange, and which supplies hot heat, heating the air, to the heater by heat exchange, wherein
the work piece is mounted on a conveyance hanger, and is conveyed into the drying oven, and
the cooler condenses the moisture contained in the air taken out from the drying oven to be removed from the air such that a dew-point temperature of the air inside the drying oven becomes equal to or less than a surface temperature of the hanger to be conveyed into the drying oven.

7. The coating drying device of claim 6 , wherein
a plurality of sets are provided in the circulation path so as to cause the cooling of the air and the heating of the air to be performed in a stepwise manner, each of the plurality of sets being formed by connecting the cooler and the heater together by the heat pump.

8. The coating drying device of claim 7 , comprising,
as the plurality of sets, a first set configured as a first heat pump whose refrigerant is CO2 and a second set configured as a second heat pump whose refrigerant is a chlorofluorocarbon medium, wherein
both of the first and second sets are provided in the circulation path so as to cause the cooling of the air to be performed in the stepwise manner first by the first heat pump and next by the second heat pump and to cause the heating of the air to be performed in the stepwise manner first by the second heat pump and next by the first heat pump.

9. The coating drying device of claim 6 , comprising
an anterior cooler provided in the circulation path, cooling the air taken out from the drying oven, and then, conducting the air into the cooler.

10. The coating drying device of claim 6 , comprising
a posterior heater provided in the circulation path, further heating the air after the heating, and returning the heated air into the drying oven.

Assignees

• Mazda Motor

Inventors

• Kato Hidekazu
• Matsui Hiroki
• Yoshida Toshihiro
• Waku Naoto

Classifications

• F26B21/35

  Temperature; Pressure · CPC title

• F26B21/25 Primary

  partly outside the drying enclosure · CPC title

• F26B21/333 Primary

  by condensing the moisture in the drying medium, which may be recycled, e.g. using a heat pump cycle · CPC title

• F26B21/20

  Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure · CPC title

• F26B23/005

  using a closed cycle heat pump system (with recycling of drying medium F26B21/333); using a heat pipe system · CPC title