Jetting plunger for plunger lift applications

Patent metadata

Field	Value
Publication number	US-11261713-B2
Application number	US-202016880596-A
Country	US
Kind code	B2
Filing date	May 21, 2020
Priority date	May 21, 2020
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

An unloading plunger having an internal chamber to hold compressed gas and a timer-operated valve to release the compressed gas through a gas jetting port as a jetting force for ascent of the unloading plunger in a wellbore to unload liquid from a well. The ascending of the unloading plunger may be via a combined motive force of wellbore pressure provided by formation pressure plus the jetting force provided by ejecting the compressed gas from the unloading plunger.

First claim

What is claimed is:

1. An unloading plunger to unload liquid from a well, the unloading plunger comprising:
a body comprising a wall forming a hollow portion of the body to receive and hold compressed gas at Earth surface external to a wellbore and to hold and discharge the compressed gas in the wellbore, wherein the wall comprises:
a radial outside surface to interface with an inside surface of production tubing in the wellbore to provide a seal in the production tubing between above the unloading plunger and below the unloading plunger;
an inside surface defining the hollow portion as an internal chamber of the body to hold the compressed gas, wherein the internal chamber is an internal cavity within the body; an inlet passage through the wall to receive at the Earth surface the compressed gas into the internal chamber from external of the unloading plunger, wherein the internal chamber comprises a chamber inlet in the wall to receive the compressed gas from the inlet passage into the internal chamber; and
an outlet passage through a bottom portion of the wall for discharge of the compressed gas from the internal chamber at a bottom outside surface of the wall, wherein the internal chamber comprises a chamber outlet in the wall to discharge the compressed gas from the internal chamber into the outlet passage;
a gas jetting port comprising the outlet passage in the body at the bottom portion of the unloading plunger to discharge the compressed gas from the unloading plunger at the bottom outside surface of the wall to below the unloading plunger as a jetting force for the unloading plunger; and
a timer-operated valve to prevent flow of the compressed gas through the outlet passage when the timer-operated valve is closed and to allow for discharge of the compressed gas through the outlet passage from the internal chamber when the timer-operated valve is open, wherein the timer-operated valve comprises a mechanical timer comprising an actuator to operate a valve of the timer-operated valve, and wherein the timer-operated valve does not receive electricity in operation.

2. The unloading plunger of claim 1 , wherein the wall comprises an upper outside surface to contact liquid in the production tubing to unload the liquid from the well, wherein the outlet passage does not comprise the inlet passage, wherein the timer-operated valve comprises a timer to direct operating position of a valve of the timer-operated valve, wherein the gas jetting port comprises a nozzle or orifice, wherein the gas jetting port to discharge the compressed gas to below the unloading plunger in the production tubing, and wherein the jetting force to provide motive force for ascent of the unloading plunger in the production tubing.

3. The unloading plunger of claim 1 , wherein the internal chamber to hold the compressed gas at a pressure in a range of 1000 pounds per square inch gauge (psig) to 5000 psig prior to discharge of the compressed gas from the unloading plunger, wherein the compressed gas comprises nitrogen, and wherein the body comprises steel.

4. The unloading plunger of claim 1 , wherein the body comprises a gas charging port comprising the inlet passage to receive at the Earth surface the compressed gas from external of the unloading plunger into the internal chamber, and wherein the seal to seal fluid in the production tubing above the unloading plunger from fluid in the production tubing below the unloading plunger.

5. The unloading plunger of claim 1 , wherein the internal chamber to receive the compressed gas through the inlet passage from external of the body and hold the compressed gas at a pressure in a range of 1000 psig to 5000 psig at the Earth surface external to the wellbore, wherein the unloading plunger is configured to discharge, via the gas jetting port, the compressed gas held at the Earth surface in the wellbore, wherein the timer-operated valve comprises a first time setting that is length of time the timer-operated valve is closed in a cycle, and wherein the timer-operated valve comprises a second time setting that is length of time the timer-operated valve is open in the cycle.

6. The unloading plunger of claim 1 , wherein the internal chamber comprises a chamber outlet in the wall to provide the compressed gas from the internal chamber to the outlet passage, wherein the timer-operated valve comprises the valve disposed at the chamber outlet, and wherein the body comprises a removable head to provide access to the timer-operated valve to set timing of the timer-operated valve.

7. The unloading plunger of claim 1 , wherein the inlet passage is through an upper portion of the wall, wherein the timer-operated valve comprises the mechanical timer to direct operating position of the valve of the timer-operated valve, wherein the valve comprises a plate to prevent release of the compressed gas through the outlet passage when the timer-operated valve is closed.

8. A method of operating a well, comprising:
charging at Earth surface external to a wellbore an internal chamber of an unloading plunger with compressed gas received from external of the unloading plunger and holding the compressed gas in the internal chamber at the Earth surface before descending the unloading plunger into the wellbore;
descending the unloading plunger from a rest position at a wellhead into production tubing to below liquid in the production tubing in a bottom portion of the wellbore, the unloading plunger comprising the internal chamber having the compressed gas;
ejecting the compressed gas from the internal chamber into the production tubing below the unloading plunger to provide motive force for ascent of the unloading plunger through the production tubing from the bottom portion of the wellbore to the wellhead, wherein the unloading plunger comprises a timer-operated valve disposed at a chamber discharge opening of the internal chamber, the timer-operated valve comprising a mechanical timer and a valve, wherein the mechanical timer comprises an actuator to operate the valve, and wherein the mechanical timer does not receive electricity in operation;
ascending the unloading plunger through the production tubing from the bottom portion of the wellbore to the rest position at the wellhead via a combined motive force comprising a first motive force comprising wellbore pressure provided by formation pressure and a second motive force comprising the motive force provided by ejecting the compressed gas; and
unloading the liquid above the unloading plunger in the production tubing via the ascending of the unloading plunger.

9. The method of claim 8 , wherein the unloading plunger provides a seal in the production tubing between the liquid above the unloading plunger and fluid below the unloading plunger, and wherein descending to below liquid in the production tubing in the bottom portion of the wellbore comprises descending to bottomhole of the wellbore.

10. The method of claim 8 , wherein unloading the liquid in the production tubing above the unloading plunger via the ascending of the unloading plunger comprises discharging the liquid from the production tubing through a production valve at the wellhead.

11. The method of claim 8 , comprising producing hydrocarbon from a subterranean formation through the production tubing and a production valve at the wellhead after unloading the liquid in the production tubing above the unloading plunger.

12. The method of claim 8 , wherein holding the compressed gas comprises holding the compressed gas in the internal chamber at a pressure in a range of 1000 pounds per square inch gauge (psig) to 5000 psig at the Earth surface, and wherein the wellbore comprises casing havin

Assignees

• Saudi Arabian Oil Co

Inventors

• Zahran Amr Mohamed

Classifications

• E21B34/06

  in wells · CPC title

• F04B47/12

  having free plunger lifting the fluid to the surface · CPC title

• E21B33/068

  having provision for introducing objects or fluids into, or removing objects from, wells (cementing-heads E21B33/05) · CPC title

• E21B43/13

  specially adapted to dewatering of wells of gas producing reservoirs, e.g. methane producing coal beds · CPC title

• E21B43/121 Primary

  Lifting well fluids (monitoring of down-hole pump systems E21B47/008) · CPC title