Methods of suspending weighting agents in a drilling fluid

Patent metadata

Field	Value
Publication number	US-11261363-B2
Application number	US-202016832250-A
Country	US
Kind code	B2
Filing date	Mar 27, 2020
Priority date	Apr 17, 2019
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

The methods of suspending at least one weighting agent in a drilling fluid include synthesizing carbon nanotubes via chemical vapor deposition on iron oxide catalyst nanoparticles to form a quantity of nanoparticles. Individual nanoparticles of the iron oxide catalyst nanoparticles include a transition metal disposed on iron oxide. The embodiments further include adding a quantity of nanoparticles to the drilling fluid which results in an amount of carbon nanotubes dispersed within the drilling fluid. The dispersion of the quantity of nanoparticles increases the value of at least one of a Newtonian viscosity, a yield point, a plastic viscosity, and a density of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the nanoparticle dispersion. The method may further include adding at least one weighting agent which will become suspended in the drilling fluid.

First claim

What is claimed is:

1. A method of suspending at least one weighting agent in a drilling fluid comprising:
synthesizing carbon nanotubes via chemical vapor deposition on iron oxide catalyst nanoparticles to form a quantity of nanoparticles, in which individual nanoparticles of the iron oxide catalyst nanoparticles comprise a transition metal disposed on iron oxide and in which individual nanoparticles of the iron oxide catalyst nanoparticles comprise 10 wt. % or less transition metal as calculated by a weight of the iron oxide;
adding the quantity of nanoparticles to the drilling fluid, forming dispersed nanoparticles; and
adding at least one weighting agent to the drilling fluid after the addition of the quantity of nanoparticles, in which:
at least one of a Newtonian viscosity, a yield point, a plastic viscosity, and a density value of the drilling fluid is greater with the presence of the dispersed nanoparticles compared to an equivalent drilling fluid without the dispersed nanoparticles,
an amount of suspended weighting agent in the drilling fluid is increased with the presence of the dispersed nanoparticles compared to the equivalent drilling fluid without the dispersed nanoparticles, and
the weighting agent is chosen from the group consisting of barite, hematite, lime, calcium carbonate, bentonite, montmorillonite clay, siderite, ilmenite, hausmannite, ferrosilicon, manganese oxide, mullite, kaolinite, aluminum oxide, silicon carbide, tungsten carbide, and combinations of these.

2. The method of claim 1 , in which the transition metal comprises Fe, Co, or Ni.

3. The method of claim 2 , in which the iron oxide comprises iron(II) oxide, iron(III) oxide or combinations of these.

4. The method of claim 1 , in which the carbon nanotubes are adsorbed onto the iron oxide catalyst nanoparticles.

5. The method of claim 1 , further comprising functionalizing a surface of the carbon nanotubes with at least one of carboxylates, ammonium derivatives, sulfonated monomers, oligomers, or polymers, after adding the quantity of nanoparticles to the drilling fluid.

6. The method of claim 1 , in which synthesizing carbon nanotubes via chemical vapor deposition on iron oxide catalyst nanoparticles comprises diffusing carbon atoms through the carbon nanotubes.

7. The method of claim 1 , in which synthesizing carbon nanotubes via chemical vapor deposition on iron oxide catalyst nanoparticles comprises diffusing carbon atoms along a surface of individual nanoparticles of the iron oxide catalyst nanoparticles.

8. The method of claim 1 , in which the drilling fluid comprises a polar aprotic solvent.

9. The method of claim 8 , in which the polar aprotic solvent comprises at least one of n-alkyl pyrrolidone, dimethylformamide, or dimethylsulfoxide.

10. The method of claim 1 , in which the drilling fluid comprises one or more additives selected from the group consisting of supplemental weighting agents, fluid loss control agents, lost circulation control agents, surfactants, antifoaming agents, and combinations of these.

11. The method of claim 10 , in which the surfactants comprise at least one of sulfonated polymers, sulfonated alkanes, polycarboxylated ethers, trimethylalkylammonium salts, alkylbenzylammonium salts, proteins, polyethylene glycol derivatives, oligosaccharides, or cholesterol derivatives.

12. The method of claim 1 , in which the drilling fluid comprises at least one of natural oil, synthetic oil, diesel oil, mineral oil, hydrogenated olefins, unhydrogenated olefins, poly-alpha olefins, linear olefins, branched olefins, polydiorganosiloxanes, siloxanes, organosiloxanes, esters, ethers, acetals, dialkylcarbonates, hydrocarbons, fatty acids, esters of fatty acids, straight chain, branched or cyclical alkyl ethers of fatty acids, and combinations of these.

13. The method of claim 1 , in which the drilling fluid comprises at least one of fresh water, salt water, brine, municipal water, formation water, produced water, well water, filtered water, distilled water, sea water, or combinations of these.

14. The method of claim 1 , in which the dispersed nanoparticles increases the Newtonian viscosity of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the dispersed nanoparticles by from 5 to 2000 cP.

15. The method of claim 1 , in which the dispersed nanoparticles increases the plastic viscosity of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the dispersed nanoparticles by 10%.

16. The method of claim 1 , in which the dispersed nanoparticles increases the yield point of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the dispersed nanoparticles by 10%.

17. The method of claim 1 , in which the dispersed nanoparticles increases a 10-second gel strength of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the dispersed nanoparticles by 10%.

18. The method of claim 1 , in which the dispersed nanoparticles increases a 10-minute gel strength of the drilling fluid with the dispersed nanoparticles versus a similar or equivalent drilling fluid without the dispersed nanoparticles by 10%.

Assignees

• Saudi Arabian Oil Co

Inventors

• Santra Ashok
• Boul Peter J
• Thaemlitz Carl

Classifications

• C01P2004/13

  Nanotubes · CPC title

• E21B21/068

  using chemical treatment · CPC title

• C09K8/032 Primary

  Inorganic additives · CPC title

• C01B32/162

  characterised by catalysts · CPC title

• C09K8/18 Primary

  characterised by the organic compounds · CPC title