Controlling heat sources based on representative temperatures

Patent metadata

Field	Value
Publication number	US-11260598-B2
Application number	US-201815948438-A
Country	US
Kind code	B2
Filing date	Apr 9, 2018
Priority date	Apr 9, 2018
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

In an example, a method includes measuring a temperature of a plurality of regions of a layer of build material in an additive manufacturing apparatus to provide initial temperature values. For each of a plurality of regions which comprise build material which is intended to fuse, an average temperature value of a plurality of neighbouring regions may be determined and the initial temperature values may be replaced with the average temperature value. Based on the replacement temperature values, a representative temperature of an area of the layer of build material may be determined and a heat source may be controlled based on the representative temperature.

First claim

The inventioned claimed is:

1. A method comprising:
measuring a temperature of a plurality of regions of a layer of build material in an additive manufacturing apparatus to provide initial temperature values;
determining, for each of a plurality of regions which comprise build material which is intended to fuse, an average temperature value of a plurality of neighbouring regions;
replacing the initial temperature values with the average temperature values;
determining, based on the replacement temperature values, a representative temperature of an area of the layer of build material; and
controlling a heat source based on the representative temperature.

2. A method according to claim 1 wherein the method comprises:
a first iteration, for a plurality of regions, determining a first replacement temperature value comprising an average value of neighbouring regions on a first and second side of a region; and
a second iteration, for a plurality of regions, determining a second replacement temperature value comprising an average value of neighbouring regions on a third and fourth side of a region,
wherein the representative temperature is based on the second replacement temperature values.

3. A method according to claim 1 further comprising determining an indication of a size of a continuous area of the layer of build material which comprises build material which is intended to fuse and determining the replacement temperature values for the area when it is determined that the continuous area is below a threshold size.

4. A method according to claim 3 , further comprising, when it is determined that the continuous area is above a threshold size, using a linear regression and a predicted heat of each region based on data indicating portions of the layer which are intended to fuse to estimate the representative temperature.

5. A method according to claim 1 wherein the average temperatures value is a weighted average, wherein at least one weighting is indicative of whether the temperature value of a neighbouring region is an initial value or a replacement value.

6. A method according to claim 5 wherein the weighting is indicative of how many initial values were used in determining a replacement value of that region.

7. A method according to claim 1 further comprising determining, for each of a plurality of regions which are in a boundary zone of the layer, an average temperature value of a plurality of neighbouring regions; and
replacing the initial temperature values with the average temperature values,
wherein determining, based on the replacement temperature values, a representative temperature of an area of the layer of build material comprises determining the temperature based on the replacement temperature values of the regions in the boundary zone.

8. A method according to claim 1 comprising determining a representative temperature for each of a plurality of print bed zones and controlling a plurality of heat sources based on the representative temperature of an associated print bed zone.

9. The method of claim 1 , wherein each pixel of a thermal image of the layer of build material is used as a region for which the average temperature value of a plurality of neighbouring regions is determined, an initial temperature value for a number of the pixels being replaced with such an average temperature value.

10. The method of claim 1 , wherein each area for which a representative temperature is determined comprises a plurality of the regions for which a replacement temperature is determined, each area corresponding to a different heat source among a plurality of heat sources.

11. The method of claim 1 , further comprising determining each of the plurality of regions which comprise build material which is intended to fuse using control data that instructs distribution of print agents.

12. The method of claim 9 , further comprising determining an average temperature value to replace an initial temperature value for each pixel in a sweep pattern from a first corner of the thermal image to an opposite corner of the thermal image.

13. The method of claim 12 , further comprising a second iteration of determining an average temperature value to replace a current temperature value for each pixel in a second sweep pattern from the opposite corner of the thermal image back to the first corner of the thermal image.

Assignees

• Hewlett Packard Development Co

Inventors

• Fernandez Aymerich Ismael
• Abello Rosello Lluis
• Puigardeu Aramendia Sergio

Classifications

• B22F12/90

  Means for process control, e.g. cameras or sensors · CPC title

• B22F12/43

  pulsed; frequency modulated · CPC title

• B22F12/17

  to heat the build chamber or platform · CPC title

• B22F10/85

  for controlling or regulating additive manufacturing processes · CPC title

• B22F10/368

  Temperature or temperature gradient, e.g. temperature of the melt pool · CPC title