Core-shell catalyst, preparation method therefor and application thereof to catalytic ozonation

Patent metadata

Field	Value
Publication number	US-11260382-B2
Application number	US-201816771338-A
Country	US
Kind code	B2
Filing date	Jan 4, 2018
Priority date	Dec 27, 2017
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

The invention discloses a core-shell structured catalyst comprising a core covered with a shell. The core is made of hematite, tourmaline, germanium, maifanite or kaolin. The invention also provides a method for preparing the catalyst including mixing raw materials of the core with water to form seed-balls with a particle size of 2-4 mm; mixing the seed-balls with raw materials of the shell and water, such that the seed-balls are covered with the raw materials of the shell to form pellets with a particle size of 3-5 mm; processing the pellets at 60-90° C. and then calcining to active the pellets at 450-550° C. to obtain a core-shell structured catalyst. The invention further discloses use of the core-shell structured catalyst in the ozone oxidation reaction. In the invention, a core-shell structured catalyst with good morphology and catalytic performance is prepared, and the production cost of the catalyst is reduced.

First claim

The invention claimed is:

1. A core-shell structured catalyst, comprising a core covered with a shell, wherein the core has a particle size of 2-4 mm, the shell has a thickness of 0.5-1.5 mm; wherein the core is made of hematite, tourmaline, germanium, maifanite or kaolin, the shell is made of ρ alumina and an active ingredient, the active ingredient is selected from the group consisting of lanthanum oxide, copper oxide, titanium oxide, manganese oxide, iron oxide, cerium oxide and any combination thereof.

2. The core-shell structured catalyst according to claim 1 , wherein a mass ratio of the ρ-alumina to the active ingredient is 90-96:4-10.

3. A method for preparing the core-shell structured catalyst according to claim 1 , comprising the steps of:
(1) mixing a raw material of the core with water to form seed-balls with a particle size of 2-4 mm, wherein the raw material of the core is the hematite, tourmaline, germanium, maifanite or kaolin;
(2) mixing the seed-balls with raw materials of the shell and water, such that the seed-balls are covered with the raw materials of the shell to form pellets with a particle size of 3-5 mm, wherein the raw materials of the shell are the ρ-alumina and the active ingredient, and the active ingredient is selected from the group consisting of the lanthanum oxide, copper oxide, titanium oxide, manganese oxide, iron oxide, and cerium oxide and any combination thereof; and
(3) processing the pellets at a constant temperature of 60-90° C. for 10-24 hrs, and then calcining to activate the pellets at 450-550° C. for 2-5 hrs, to obtain the core-shell structured catalyst.

4. The method for preparing a core-shell structured catalyst according to claim 3 , wherein in the step (1), the raw material of the core has a particle size of 200-325 mesh.

5. The method for preparing a core-shell structured catalyst according to claim 3 , wherein in the step (1), the mass ratio of the raw material of the core to the water is 1-2:1.

6. The method for preparing a core-shell structured catalyst according to claim 3 , wherein in the step (2), the mass ratio of the seed-balls to the raw materials of the shell and water is 1.5-2.5:1.

7. The method for preparing a core-shell structured catalyst according to claim 3 , wherein in steps (1) and (2), the mixing the raw material of the core with water to form seed-balls and the mixing the raw material of the core with water to form seed-balls are performed by a spheronization molding process.

8. The method for preparing a core-shell structured catalyst according to claim 7 , wherein in the step (1), the mixing the raw material of the core with water to form seed-balls is performed by a spheronizer, and the spheronization molding process comprises placing the raw material of the core into a disc of the spheronizer and spraying a mist of the water as a binder to form the seed-balls, wherein a rotation speed of the disc of the spheronizer is 30-70 rpm.

9. The method for preparing a core-shell structured catalyst according to claim 7 , wherein in the step (2), the mixing the seed-balls with raw materials of the shell and water is performed by a spheronizer, and the spheronization molding process comprises placing the seed-balls, the raw materials of the shell into a disc of the spheronizer and spraying a mist of the water as a binder to form the pellets, wherein a rotation speed of the disc of the spheronizer is 20-60 rpm.

10. The method for preparing a core-shell structured catalyst according to claim 3 , further comprising: applying the core-shell structured catalyst in an ozone oxidation reaction.

Assignees

• Univ Soochow

Inventors

• Wu Duo
• Gao Xingmin
• Wu Zhangxiong

Classifications

• B01J23/745 Primary

  Iron · CPC title

• B01J35/53

  with a core-shell structure · CPC title

• B01J35/40

  characterised by dimensions, e.g. grain size (in a colloidal state B01J35/23; crystallite size B01J35/77) · CPC title

• B01J35/397 Primary

  Egg shell like · CPC title

• C02F1/78

  with ozone {(C02F1/4672 takes precedence)} · CPC title