Systems and methods for treating viscous media

Patent metadata

Field	Value
Publication number	US-11260353-B2
Application number	US-201916411288-A
Country	US
Kind code	B2
Filing date	May 14, 2019
Priority date	May 14, 2019
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

Systems for treating a viscous medium are illustrated. The systems may comprise a primary source of pressurized treatment fluid, a fluidic transfer assembly, and a helical mixing element. The fluidic transfer assembly comprises a fluidic transfer chamber and a fluid outlet. The primary source of pressurized treatment fluid is in fluidic communication with the fluid outlet of the fluidic transfer assembly via the fluidic transfer chamber. The primary source of pressurized treatment fluid is in fluidic communication with the fluid outlet of the fluidic transfer assembly via the fluidic transfer chamber. The helical mixing element comprises an interior treatment fluid passage and external injection ports. The fluid outlet of the fluidic transfer assembly is in fluidic communication with the external injection ports of the helical mixing element via the interior treatment fluid passage of the helical mixing element. The systems may be incorporated into methods for treating a viscous medium.

First claim

What is claimed is:

1. A system for treating a target viscous medium comprising
a primary source of pressurized treatment fluid,
a rotational fluidic transfer assembly, and
a helical mixing element, wherein:
the rotational fluidic transfer assembly comprises an anchored portion, a rotational portion, a fluidic transfer chamber, a fluid outlet, and a sealed bearing assembly collectively configured to permit rotation of the rotational portion about a rotational axis relative to the anchored portion while maintaining a minimum fluidic injection pressure within the fluidic transfer chamber;
the primary source of pressurized treatment fluid is in fluidic communication with the fluid outlet of the rotational fluidic transfer assembly via the fluidic transfer chamber;
the helical mixing element comprises an interior treatment fluid passage, external injection ports, and external mixing paddles;
the fluid outlet of the rotational fluidic transfer assembly is in fluidic communication with the external injection ports of the helical mixing element via the interior treatment fluid passage of the helical mixing element; and
the helical mixing element is mechanically coupled to rotate with the rotational portion of the rotational fluidic transfer assembly.

2. The system of claim 1 , wherein the primary source of pressurized treatment fluid, the rotational fluidic transfer assembly, and the helical mixing element cooperate to permit the injection of the pressurized treatment fluid from the primary source of pressurized treatment fluid through the external injection ports of the helical mixing element, into a target viscous medium in which the helical mixing element is positioned.

3. The system of claim 1 , wherein the primary source of pressurized treatment fluid, the rotational fluidic transfer assembly, and the helical mixing element cooperate to rotate the helical mixing element in a target viscous medium in which the helical mixing element is positioned.

4. The system of claim 1 , wherein the primary source of pressurized treatment fluid, the rotational fluidic transfer assembly, and the helical mixing element cooperate to:
permit the injection of the pressurized treatment fluid from the primary source of pressurized treatment fluid through the external injection ports of the helical mixing element, into a target viscous medium in which the helical mixing element is positioned; and
rotate the helical mixing element in the target viscous medium simultaneously with the injection of the pressurized treatment fluid into the target viscous medium.

5. The system of claim 1 , wherein the external injection ports are configured to drive rotation of the helical mixing element in the target viscous medium when the pressurized treatment fluid is injected into the target viscous medium.

6. The system of claim 5 , wherein the external injection ports comprise fluidic nozzles that are configured to direct the pressurized treatment fluid tangentially from a surface of the helical mixing element.

7. The system of claim 1 , wherein the rotational portion of the rotational fluidic transfer assembly comprises a pressure-driven impeller.

8. The system of claim 7 , wherein the primary source of pressurized treatment fluid and the pressure-driven impeller are collectively configured to drive rotation of the helical mixing element in response to the introduction of the primary pressurized treatment fluid into the rotational fluidic transfer assembly.

9. The system of claim 7 , wherein:
the system further comprises a secondary source of pressurized treatment fluid in fluidic communication with the fluid outlet of the rotational fluidic transfer assembly via the fluidic transfer chamber; and
the pressure driven impeller and one or both of the primary and secondary sources of pressurized treatment fluid are collectively configured to drive rotation of the helical mixing element in response to the introduction of a secondary pressurized treatment fluid into the rotational fluidic transfer assembly.

10. The system of claim 9 , wherein the rotational fluidic transfer assembly comprises a flow-directing pressurized fluid inlet that is configured to direct flow of fluid from one or both of the primary and secondary sources of pressurized treatment fluid towards a rotary surface of the pressure-driven impeller to drive rotation of the helical mixing element.

11. The system of claim 1 , wherein:
the external injection ports are configured to drive rotation of the helical mixing element in the target viscous medium when the pressurized treatment fluid is injected into the target viscous medium;
the rotational portion of the rotational fluidic transfer assembly comprises a pressure-driven impeller; and
the primary source of pressurized treatment fluid and the pressure-driven impeller are collectively configured to drive rotation of the helical mixing element in response to the introduction of the pressurized treatment fluid into the rotational fluidic transfer assembly.

12. The system of claim 1 , wherein the pressurized treatment fluid is injected into the target viscous medium at a volumetric flow rate sufficient to decrease the pH of the target viscous medium by at least 3.

13. The system of claim 1 , wherein:
the target viscous medium comprises bauxite tailings; and
the pressurized treatment fluid comprises carbon dioxide.

14. The system of claim 1 , wherein the pressurized treatment fluid is injected into the target viscous medium at a volumetric flow rate sufficient to increase the pH of the target viscous medium by at least 3.

15. The system of claim 1 , wherein the system further comprises a secondary source of pressurized treatment fluid in fluidic communication with the fluid outlet of the rotational fluidic transfer assembly via the fluidic transfer chamber.

16. The system of claim 15 , wherein the secondary source of pressurized treatment fluid is configured to increase fluidic injection pressure within the fluidic transfer chamber.

17. The system of claim 15 , wherein the respective viscosities of the pressurized treatment fluid introduced by the primary source of pressurized treatment fluid and the pressurized treatment fluid introduced by the secondary source of pressurized treatment fluid are different.

18. A system for treating a target viscous medium comprising
a primary source of pressurized treatment fluid,
a rotational fluidic transfer assembly, and
a helical mixing element, wherein:
the rotational fluidic transfer assembly comprises an anchored portion, a rotational portion, a fluidic transfer chamber, a fluid outlet, and a sealed bearing assembly collectively configured to permit rotation of the rotational portion about a rotational axis relative to the anchored portion while maintaining a minimum fluidic injection pressure within the fluidic transfer chamber;
the primary source of pressurized treatment fluid is in fluidic communication with the fluid outlet of the rotational fluidic transfer assembly via the fluidic transfer chamber;
the helical mixing element comprises an interior treatment fluid passage, external injection ports, and external mixing paddles;
the fluid outlet of the rotational fluidic transfer assembly is in fluidic communication with the external injection ports of the helical mixing element via the interior treatment fluid passage of the helical mixing element;
the helical mixing element is mechanically coupled to rotate with the rotational portion of the rotational fluidic transfer assembly;
the primary source of pressurized treat

Assignees

• Saudi Arabian Oil Co

Inventors

• Bamagain Rami A
• Fadhel Bandar A
• Hammad Ahmad D

Classifications

• B01F35/3203

  Gas driven · CPC title

• B01F23/2331

  characterised by the introduction of the gas along the axis of the stirrer or along the stirrer elements · CPC title

• B01F2101/2204

  Mixing chemical components in generals in order to improve chemical treatment or reactions, independently from the specific application · CPC title

• B01F23/23314 Primary

  through a hollow stirrer element · CPC title

• B01F23/451

  by injecting one liquid into another · CPC title