Methods and apparatus for generating energy using fall protection devices

Patent metadata

Field	Value
Publication number	US-11260252-B2
Application number	US-201716340526-A
Country	US
Kind code	B2
Filing date	Oct 12, 2017
Priority date	Oct 14, 2016
Publication date	Mar 1, 2022
Grant date	Mar 1, 2022

Abstract

A fall protection device comprises an energy harvester to generate electrical power in response to movement of an elongate member and a circuit powered by the generated electrical power; an impact indicator connected to an elongate member, a controller connected to the elongate member and/or the impact indicator to generate a message in response to impact, and a transmitter connected to the controller to transmit the message; and/or a sensor connected to an elongate member and a controller connected to the sensor to generate a message in response to movement of the elongate member. The fall protection device could include a generator to generate electrical power, an energy storage capacitor to store the generated electrical power, a controller powered by the energy storage capacitor to generate a message in response to action, and a wireless transmitter powered by the energy storage capacitor to transmit the message.

First claim

The invention claimed is:

1. A fall protection device comprising:
an elongate member for interconnecting a user and a support structure;
an energy harvester to generate electrical power in response to elongation of the elongate member during a fall; and
a circuit powered by the generated electrical power,
wherein the elongate member is a lifeline at least partially wound about a rotatable member, the movement of the elongate member being at least one of pulling and retracting of the lifeline relative to the rotatable member,
wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the self-retracting lifeline comprises a mechanical retracting lifeline lanyard, and wherein the energy harvester comprises a flywheel rotor with a one-way clutch to store kinetic energy in response to pulling of the lifeline and to generate electrical power when the flywheel rotor is rotating.

2. The device of claim 1 , wherein the elongate member is a lanyard and the energy harvester comprises a coiled-rope generator having a coiled-rope, the coiled-rope generator rotated in response to the coiled-rope uncoiling in response to the movement of the elongate member.

3. The device of claim 1 , wherein the elongate member is a lanyard and the energy harvester comprises a recoil spring and a generator that is rotated by the recoil spring in response to the movement of the elongate member.

4. The device of claim 3 , wherein the energy harvester comprises a break away latch that maintains the recoil spring in a wound state and releases stored energy of the recoil spring in response to a fall of the user.

5. The device of claim 1 , wherein the energy harvester comprises an energy storage device selected from the group consisting of a capacitor, a super capacitor, a battery, and a rechargeable cell to store the generated electrical power.

6. The device of claim 5 , wherein the energy harvester comprises a voltage regulator coupled to the energy storage device to provide regulated electrical power to the circuit.

7. The device of claim 1 , wherein the circuit comprises a wireless transmitter to transmit a message in response to a fall of the user.

8. The device of claim 7 , wherein the wireless transmitter comprises a Bluetooth transmitter.

9. The device of claim 7 , wherein the wireless transmitter is to transmit the message to a cell phone or a control center in response to a fall of the user.

10. The device of claim 1 , wherein the elongate member is an energy absorbing lanyard having a first portion and a second portion that at least partially separate in response to a fall of the user, the movement of the elongate member being separation of the first and second portions.

11. The device of claim 1 , wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the energy harvester is integrated with the self-retracting lifeline and comprises a motor having a gear train that provides both a generator to generate electrical power and an encoder to digitize the pulling and retracting of the lifeline.

12. The device of claim 1 , wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the self-retracting lifeline comprises an eddy-current braking assembly, and wherein the energy harvester is integrated with the eddy-current braking assembly and a portion of the eddy-currents are converted to generate electrical power.

13. The device of claim 1 , wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the energy harvester comprises planetary gears, at least one rotor and at least one stator, which are integrated with the self-retracting lifeline such that the at least one rotor rotates in response to pulling and retracting of the lifeline at a faster speed than the rotatable member in the opposite direction of the stator to generate electrical power.

14. The device of claim 1 , wherein the lifeline and the rotatable member are part of a self-retracting lifeline, further comprising:
a spiral coil spring placing a biasing force on the rotatable member; and
a generator connected to the spiral coil spring, wherein movement of the spiral coil spring generates electricity.

15. A fall protection device comprising:
an elongate member for interconnecting a user and a support structure;
a generator to generate electrical power in response to potential energy of the fall protection device being converted into kinetic energy during a fall;
an energy storage capacitor to store the generated electrical power;
a controller powered by the energy storage capacitor, the controller to generate a message in response to an action from use of the fall protection device; and
a wireless transmitter powered by the energy storage capacitor, the wireless transmitter to transmit the message
wherein the elongate member is a lifeline at least partially wound about a rotatable member, the movement of the elongate member being at least one of pulling and retracting of the lifeline relative to the rotatable member,
wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the self-retracting lifeline comprises a mechanical retracting lifeline lanyard, and wherein the energy harvester comprises a flywheel rotor with a one-way clutch to store kinetic energy in response to pulling of the lifeline and to generate electrical power when the flywheel rotor is rotating.

16. A fall protection device comprising:
an elongate member for interconnecting a user and a support structure;
an impact indicator connected to the elongate member;
a controller connected to at least one of the elongate member and the impact indicator to generate a message in response to an impact;
an energy harvester to generate electrical power in response to movement of the elongate member; and
a transmitter connected to the controller to transmit the message
wherein the elongate member is a lifeline at least partially wound about a rotatable member, the movement of the elongate member being at least one of pulling and retracting of the lifeline relative to the rotatable member,
wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the self-retracting lifeline comprises a mechanical retracting lifeline lanyard, and wherein the energy harvester comprises a flywheel rotor with a one-way clutch to store kinetic energy in response to pulling of the lifeline and to generate electrical power when the flywheel rotor is rotating.

17. A fall protection device comprising:
an elongate member for interconnecting a user and a support structure;
a sensor connected to the elongate member;
an energy harvester to generate electrical power in response to movement of the elongate member; and
a controller connected to the sensor to generate a message in response to movement of the elongate member
wherein the elongate member is a lifeline at least partially wound about a rotatable member, the movement of the elongate member being at least one of pulling and retracting of the lifeline relative to the rotatable member,
wherein the lifeline and the rotatable member are part of a self-retracting lifeline, the self-retracting lifeline comprises a mechanical retracting lifeline lanyard, and wherein the energy harvester comprises a flywheel rotor with a one-way clutch to store kinetic energy in response to pulling of the lifeline and to generate electrical power when the flywheel rotor is rotating.

Assignees

• 3M Innovative Properties Co

Inventors

• Blackford Matthew J
• Hu Jia
• Esch Jay A
• Jesme Ronald D
• Knudson Orlin B
• Reneberg Jonathan E
• Ferraro Jared C

Classifications

• A62B35/0075 Primary

  Details of ropes or similar equipment, e.g. between the secured person and the lifeline or anchor · CPC title

• F03G5/04

  Horsemills or the like · CPC title

• G08B21/02

  Alarms for ensuring the safety of persons · CPC title

• H02J7/32

  for charging batteries from a charging set comprising a non-electric prime mover {rotating at constant speed} · CPC title

• A62B35/0025 Primary

  Details and accessories · CPC title