Apparatus for driving a compressor and method for assembling the apparatus

Patent metadata

Field	Value
Publication number	US-11258326-B2
Application number	US-201916442027-A
Country	US
Kind code	B2
Filing date	Jun 14, 2019
Priority date	Jun 20, 2018
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

A device, in particular to an electric motor, for driving a compressor of a gaseous fluid. The device comprises a rotor and a stator disposed such that they extend along a common longitudinal axis. The stator comprises connection leads developed as segments of conductor wires of coils. In a region of at least one end side, oriented in an axial direction, of the stator a cover element is disposed which is developed in the form of an axially oriented hollow cylinder with an inner surface and an outer surface. The cover element herein is with the inner surface in contact on an insulation element disposed on the stator and comprising a cylindrical wall. Between an outer side of the wall of insulation element and the inner surface of the cover element are disposed at least segments of the connection leads of the conductor wires.

First claim

What is claimed:

1. A device for driving a compressor of a gaseous fluid comprising a rotor and a stator disposed along a common longitudinal axis, wherein the stator comprises connection leads developed as segments of conductor wires of coils, wherein in a region of at least one end side, oriented in the axial direction, of the stator a cover element is disposed developed in the form of an axially oriented hollow cylinder with an inner surface and an outer surface, wherein the cover element with the inner surface is in contact on an insulation element disposed on the stator and having a cylindrical wall and at least segments of the connection leads of the conductor wires are disposed between an outer side of the wall of the insulation element and the inner surface of the cover element,
wherein the cover element at an end side oriented toward the stator comprises a section of a widening with a greater diameter of at least the inner surface than a section in contact on the wall of the insulation element, wherein a transition from the section of the widening to the section with lesser diameter of the cover element is developed conically.

2. A device as in claim 1 , wherein the cover element has the form of a hollow circular cylinder.

3. A device as in claim 1 , wherein the insulation element is disposed such that it is in contact in the radial direction inside on an outer wall of a stator core, wherein the cylindrical wall of the insulation element is developed as a region projecting from the stator core in the direction of the longitudinal axis.

4. A device according to claim 1 , wherein the insulation element is fixedly connected with the stator.

5. A device according to claim 1 , wherein the wall of the insulation element is developed in the form of a hollow cylinder.

6. A device according to claim 1 , wherein the cover element is fully in contact over its circumference on the outside of the cylindrical wall of the insulation element, wherein a diameter of the inner surface of the cover element corresponds to the diameter of the wall of the insulation element.

7. A device according to claim 1 , wherein the outer side of the wall of the insulation element comprises at least one shaping developed circumferentially in the circumferential direction and as an indentation.

8. A device as in claim 7 , wherein the at least one shaping is disposed in a plane oriented perpendicularly to the longitudinal axis of the stator.

9. A device as in claim 7 , wherein with the implementation of at least two shapings, the shapings are each disposed spaced apart from one another and in a plane oriented perpendicularly to the longitudinal axis of stator.

10. A device according to claim 7 , wherein in each instance a segment of a connection lead of a conductor wire is disposed such that it is completely integrated within a shaping.

11. A device according to claim 7 , wherein the cover element is disposed such that its inner surface closes each shaping.

12. A device according to claim 1 , wherein the segments of the connection leads of the conductor wires are disposed such that they are in contact on the outer side of the wall of the insulation element and such that they extent with an orientation in the circumferential direction of the wall.

13. A device according to claim 1 , wherein the outer surface of the cover element is oriented in the direction of a housing comprised of an electrically conductive material.

14. A device according to claim 1 , wherein the cover element is developed of an electrically insulating material.

15. A device according to claim 1 , wherein the cover element and the insulation element are developed such that they are connectable with one another under form closure.

16. A device according to claim 1 , wherein on the inner surface of the cover element at least one projecture is developed.

17. A device as in claim 16 , wherein the projecture has the form of a rib.

18. A device as in claim 16 , wherein the projecture is disposed such that it is oriented in a plane oriented perpendicularly to the longitudinal axis of the stator.

19. A device according to claim 16 , wherein the projecture and at least one shaping developed on the outer side of the wall of the insulation element are developed correspondingly to one another such that the projecture is disposed snapped into the shaping.

20. A device according to claim 1 , wherein on an end side, oriented in the axial direction distally to the end side with the cover element, of stator a support member with at least one receiving member for at least one plug housing is disposed.

21. A method for assembling the device for driving a compressor of a gaseous fluid according to claim 1 , comprising the following steps:
disposing a rotor and a stator on a common longitudinal axis, wherein the stator encompasses the rotor in the radial direction,
disposing a cover element on an end side, oriented in an axial direction, of a cylindrical wall of an insulation element of the stator such that an inner surface of the cover element is in contact on an outer side of the wall of the insulation element as well as
sliding the wall of the insulation element into the cover element in the axial direction until a projecture developed on the inner surface of the cover element snaps into a shaping developed on the outer side of the wall of the insulation element.

22. A method as in claim 21 , herein the cover element is being disposed with an end side with a section of a widening with a greater diameter of at least the inner surface in the direction of the end side of the cylindrical wall of the insulation element and during the process of sliding the wall of the insulation element into the cover element, due to the formation of a conical transition of the inner surface of the cover element from a section of the widening to the section with lesser diameter, the cover element is centered on the wall of the insulation element.

23. A method for compression of a gaseous fluid by compressing the gaseous fluid with a device according to claim 1 , wherein the gaseous fluid is a refrigerant in a refrigerant circuit of a climate control system of a motor vehicle.

Assignees

• Hanon Systems

Inventors

• Guntermann Bernd
• Walisko David
• Heinrichs Stephan

Classifications

• H02K15/00

  Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines · CPC title

• B60H1/00428

  electric · CPC title

• H02K2203/06

  Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations · CPC title

• F04B35/04

  the means being electric · CPC title

• F25B31/026

  with compressor of rotary type · CPC title