Molten inorganic electrolytes for low temperature sodium batteries

Patent metadata

Field	Value
Publication number	US-11258096-B2
Application number	US-201916564751-A
Country	US
Kind code	B2
Filing date	Sep 9, 2019
Priority date	Sep 9, 2019
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

A molten sodium-based battery comprises a robust, highly Na-ion conductive, zero-crossover separator and a fully inorganic, fully liquid, highly cyclable molten cathode that operates at low temperatures.

First claim

We claim:

1. An inorganic molten salt catholyte for electrochemical energy storage, comprising at least one sodium halide of the formula NaF, NaCl, NaBr, or Nal mixed with at least one gallium halide and at least one aluminum halide of the formula AlC 1 3 , AlBr 3 , or AlI 3 , wherein the inorganic molten salt catholyte comprises between 5 and 25 mol % sodium halide and wherein the inorganic molten salt catholyte is fully liquid at a temperature less than 120° C.

2. The inorganic molten salt catholyte of claim 1 , wherein the inorganic molten salt catholyte comprises NaI and GaCl 3 .

3. The inorganic molten salt catholyte of claim 1 , wherein the inorganic molten salt catholyte comprises a binary, ternary, or quaternary mixture of the at least one sodium halide and the at least one metal halide salt.

4. The inorganic molten salt catholyte of claim 1 , wherein the inorganic molten salt catholyte is fully liquid at a temperature less than 100° C.

5. A low temperature sodium battery, comprising:
an anode current collector,
a sodium-based liquid metal anode,
a nonporous Na + -conducting separator,
an inorganic molten salt catholyte comprising at least one sodium halide of the formula NaF, NaCl, NaBr, or NaI, mixed with at least one gallium halide and at least one aluminum halide of the formula AlCl 3 , AlBr 3 , or AlI 3 , wherein the mixture comprises between 5 and 25 mol % sodium halide and wherein the inorganic molten salt catholyte is fully liquid at a temperature less than 120° C., and
an inert cathode current collector.

6. The low temperature sodium battery of claim 5 , wherein the sodium-based liquid metal anode comprises molten sodium metal or an alloy of sodium and at least one other alkali metal.

7. The low temperature sodium battery of claim 5 , wherein the nonporous Na + -conducting separator comprises NaSICON, β″-Al 2 O 3 , or a solid Na + conductor, or a composite thereof.

8. The low temperature sodium battery of claim 7 , wherein the nonporous Na + -conducting separator further comprises an inert material.

9. The low temperature sodium battery of claim 5 , wherein the inorganic molten salt catholyte comprises NaI and GaCl 3 .

10. The low temperature sodium battery of claim 5 , wherein the inorganic molten salt catholyte comprises a binary, ternary, or quaternary mixture of the at least one sodium halide and the at least one metal halide salt.

11. The low temperature sodium battery of claim 5 , wherein the inorganic molten salt catholyte is fully liquid at a temperature less than 100° C.

12. The low temperature sodium battery of claim 5 , wherein the inert cathode current collector comprises graphite, carbon felt, or a carbon powder.

13. The inorganic molten salt catholyte, further comprising at least one metal halide salt of the formula MX y , where M=Mg, Ca, Sr, Ba, Nb, Ta, Mo, W, In, Sn, Sb, or Bi, and X=F, Cl, Br, or I; and y is the number of halogen atoms in the metal halide salt.

14. The low temperature sodium battery of claim 5 , wherein the inorganic molten salt catholyte further comprises at least one metal halide salt of the formula MX y , where M=Mg, Ca, Sr, Ba, Nb, Ta, Mo, W, In, Sn, Sb, or Bi, and X=F, CI, Br, or I; and y is the number of halogen atoms in the metal halide salt.

Assignees

• Nat Tech & Eng Solutions Sandia Llc

Inventors

• Spoerke Erik David
• Percival Stephen
• Small Leo J

Classifications

• H01M4/38 Primary

  of elements or alloys · CPC title

• H01M10/054

  Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title

• H01M2300/0048

  Molten electrolytes used at high temperature · CPC title

• H01M4/663

  containing carbon or carbonaceous materials as conductive part, e.g. graphite, carbon fibres · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title