Light emitting diode filament light source

Patent metadata

Field	Value
Publication number	US-11255491-B2
Application number	US-202017065847-A
Country	US
Kind code	B2
Filing date	Oct 8, 2020
Priority date	Sep 19, 2018
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

A light engine comprising a substantially tubular substrate including base portion with a plurality of slots, a first group of at least two filament LEDs on a first portion of the substantially tubular substrate, and a second group of at least two filament LEDs on a second portion of the substantially tubular substrate. Each of the first and second groups of the at least two filament LEDs being electrically connected through a base electrode to electrode contacts in the slots. The light engine also includes an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire in contact with each filament LED for each of the first and second groups of at least two filament LEDs.

First claim

What is claimed is:

1. A light engine comprising:
at least one first filament LED on a first portion of a substantially tubular substrate, and at least one second filament LED on a second portion of the substantially tubular substrate;
a first base electrode wire connecting said at least one first filament LED to a first electrode contact present on a first sidewall portion of the substantially tubular substrate, and a second base electrode wire connecting said at least one second filament LED to a second electrode contact present on a second sidewall portion of the substantially tubular substrate; and
an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire being a continuous wire that extends without breaks along a perimeter of the substantially tubular substrate, the electrical bus wire in electrical communication with each filament LED for each of the at least one first filament LED and the at least one second filament LED, wherein the at least one first filament LED is electrically connected in series with the at least one second filament LED through the electrical bus wire.

2. The light engine of claim 1 , wherein the substantially tubular substrate has a cylindrical geometry.

3. The light engine of claim 1 , wherein the substantially tubular substrate is composed of glass, a polymeric material, or a combination thereof.

4. The light engine of claim 1 , wherein the substantially tubular substrate is composed of a light transmissive material.

5. The light engine of claim 1 , wherein the at least one first filament LED includes two filament LEDs that are electrically connected in parallel.

6. The light engine of claim 1 , wherein the at least one second filament LED includes two filament LEDs that are electrically connected in parallel.

7. The light engine of claim 1 , wherein a length of the substantially tubular sidewall extends in a direction from the base portion of the substantially tubular sidewall to an opposing end at which the electrical bus wire is present, and a length of filament LEDs for the at least one first filament LED and the at least one second filament LED is substantially parallel with the length of the substantially tubular sidewall.

8. The light engine of claim 1 , wherein the at least two filament LEDs for the at least one first filament LED and the at least one second filament LED are engaged to an exterior sidewall of the substantially tubular substrate.

9. A lamp structure comprising:
a housing including a light projecting end and a base having an electrical connector for connection with a lamp fixture; and
a light engine positioned within the housing to project light through the light projecting end, the light engine including a substantially tubular substrate including a plurality of filament light emitting diodes (LEDs) mounted to the substantially tubular substrate so that a body of the filament light emitting diodes is in direct contact with an exterior sidewall of the substantially tubular substrate.

10. The lamp structure of claim 9 further comprising a light stem including positive and negative leads connected to electric contacts to the plurality of the filament light emitting diodes (LEDs).

11. The lamp structure of claim 10 , wherein the positive and negative leads are in electrical communication with the electrical contacts through driver electronics that are housed within the base.

12. The lamp structure of claim 10 further comprising a first base electrode wire connecting each of the plurality of filament light emitting diodes (LEDs) to a first electrode contact, and a second base electrode wire connecting each of the plurality of filament light emitting diodes (LEDs) to a second electrode contact, wherein the first base electrode wire is separate from the second base electrode wire; and an electrical bus wire present proximate to an end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire in electrical communication with the plurality of filament light emitting diodes (LEDs).

13. The lamp structure of claim 10 , wherein the light stem includes said positive and negative leads that are substantially encapsulated in glass of the light stem body, wherein protruding portions have a vertically orientated portion and a horizontally orientated portion, the horizontally orientated portion of the positive and negative leads being pins for engaging the electrical contacts to the plurality of the filament light emitting diodes (LEDs).

14. The lamp structure of claim 13 , wherein the positive and negative leads are provided by metal wires.

15. A method of forming a lamp comprising:
providing a light engine component including a substantially tubular substrate, and a plurality of filament light emitting diodes (LEDs) mounted to the substantially tubular substrate so that a body of the filament light emitting diodes is in direct contact with an exterior sidewall of the substantially tubular substrate;
connecting a light stem including positive and negative leads to electric contacts that are on the substantially tubular substrate that are in electrical communication with the plurality of filament light emitting diodes; and
sealing the light engine component within a housing including a light projecting end provided by an optic and a base having an electrical connector for connection with a lamp fixture, wherein the positive and negative leads of the light stem are in electrical communication with the electrical connector through driver electronics that are housed within the base.

16. The method of claim 15 , wherein the plurality of filament light emitting diodes includes a first group of at least two filament LEDs on a first portion of the substantially tubular substrate, and a second group of at least two filament LEDs on a second portion of the substantially tubular substrate.

17. The method of claim 16 further comprising a first base electrode wire connecting each of the first group of said at least two filament LEDs to a first electrode contact, and a second base electrode wire connecting each of the second group of said at least two filament LEDs to a second electrode contact, wherein the first base electrode wire is separate from the second base electrode wire; and
an electrical bus wire present proximate to the end of the substantially tubular substrate that is opposite the end at the base portion of the substantially tubular substrate, the electrical bus wire in contact with each filament LED for each of the first group of at least two filament LEDs and each of the second group of at least two filament LEDs.

18. The method of claim 16 , wherein the positive and negative leads are provided by metal wires.

19. The method of claim 18 , wherein the light stem further includes supporting member composed of metal wires have a same geometry at the positive and negative leads for providing electrical communication between the driver electronics and the light engine component.

Assignees

• Ledvance Llc

Inventors

• Dutta Arunava
• Li Jason

Classifications

• F21K9/237 Primary

  Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases (F21K9/238 takes precedence) · CPC title

• F21K9/235 Primary

  Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps (F21K9/238 takes precedence) · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21K9/232

  specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb · CPC title

• F21K9/238

  Arrangement or mounting of circuit elements integrated in the light source · CPC title