High pressure tank and method of manufacturing high pressure tank

Patent metadata

Field	Value
Publication number	US-11255483-B2
Application number	US-201816167934-A
Country	US
Kind code	B2
Filing date	Oct 23, 2018
Priority date	Dec 25, 2017
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

A method of manufacturing a high pressure tank includes: preparing a liner; forming a fiber reinforced resin layer which is a layer of a fiber reinforced resin on an outer side of the liner, and forming a resin layer which is a layer formed of a portion of a thermosetting resin on an outer surface of the fiber reinforced resin layer; increasing a temperature of the fiber reinforced resin layer and the resin layer to a predetermined temperature which is a temperature at which the thermosetting resin is cured; causing a pressure in the liner to be regulated to be a second pressure higher than a first pressure which is a pressure in the liner in the forming of the fiber reinforced resin layer and the resin layer; and maintaining the temperature of the fiber reinforced resin layer and the resin layer at the predetermined temperature.

First claim

What is claimed is:

1. A method of manufacturing a high pressure tank, the method comprising:
preparing a liner having an internal space to be filled with a gas;
winding a fiber reinforced resin in which a fiber is impregnated with a thermosetting resin around an outer side of the liner, forming a fiber reinforced resin layer which is a layer of the fiber reinforced resin on the outer side of the liner, and a resin layer which is a layer formed of a portion of the thermosetting resin on an outer surface of the fiber reinforced resin layer;
increasing a temperature of the fiber reinforced resin layer and the resin layer to a predetermined temperature which is a temperature at which the thermosetting resin is cured;
causing, in at least a potion of a period during which the increasing of the temperature is performed, a pressure in the liner to be regulated to be a second pressure higher than a first pressure which is a pressure in the liner in the forming of the fiber reinforced resin layer and the resin layer; and
maintaining the temperature of the fiber reinforced resin layer and the resin layer at the predetermined temperature after the increasing of the temperature;
wherein:
the causing of the pressure in the liner to be regulated has
increasing the pressure in the liner from the first pressure to the second pressure,
maintaining the pressure in the liner at the second pressure after the increasing of the pressure, and
decreasing the pressure in the liner to a third pressure lower than the second pressure after the maintaining of the pressure;

wherein the maintaining of the pressure is performed in a portion of the period during which the increasing of the temperature is performed; and
wherein the step of decreasing the pressure is completed before the step of maintaining the temperature is completed.

2. The method according to claim 1 , wherein, in the increasing of the pressure, the pressure in the liner is increased to the second pressure by sealing an inert gas in the liner.

3. The method according to claim 2 , wherein the inert gas is at least one of hydrogen, nitrogen, helium, and argon.

4. The method according to claim 1 , wherein a fracture toughness value of the resin layer formed by the forming of the fiber reinforced resin layer and the resin layer is 1.7 MPa·m 0.5 or less.

5. The method according to claim 1 , wherein a fracture toughness value of the resin layer formed by the forming of the fiber reinforced resin layer and the resin layer is 1.4 MPa/m or less.

6. A method of manufacturing a high pressure tank, the method comprising:
preparing a liner having an internal space to be filled with a gas;
by winding a fiber reinforced resin in which a fiber is impregnated with a thermosetting resin around an outer side of the liner, forming a fiber reinforced resin layer which is a layer of the fiber reinforced resin on the outer side of the liner, and a resin layer which is a layer formed of a portion of the thermosetting resin on an outer surface of the fiber reinforced resin layer;
increasing a temperature of the fiber reinforced resin layer and the resin layer to a predetermined temperature which is a temperature at which the thermosetting resin is cured;
causing a pressure in the liner to be regulated to be a second pressure higher than a first pressure which is a pressure in the liner in the forming of the fiber reinforced resin layer and the resin layer; and
maintaining the temperature of the fiber reinforced resin layer and the resin layer at the predetermined temperature after the increasing of the temperature;
wherein the causing of the pressure in the liner to be regulated comprises:
increasing the pressure in the liner from the first pressure to the second pressure, the increasing of the pressure being performed between the forming of the fiber reinforced resin layer and the resin layer and the increasing of the temperature, and
maintaining the pressure in the liner at the second pressure during an entire period during which the increasing of the temperature is performed;
wherein a step of decreasing the pressure is completed before the step of maintaining the temperature is completed and further comprising
decreasing the pressure in the liner to a third pressure lower than the second pressure after the maintaining of the pressure.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ueda Naoki

Classifications

• Y02E60/32

  Hydrogen storage · CPC title

• B29C70/342 Primary

  using isostatic pressure · CPC title

• F17C2203/0663

  in form of fibers or filaments · CPC title

• B29C53/84

  Heating or cooling · CPC title

• F17C2223/036

  Very high pressure (>80 bar) · CPC title