Processes and systems for treating sour water to remove sulfide compounds

Patent metadata

Field	Value
Publication number	US-11254592-B2
Application number	US-202016741853-A
Country	US
Kind code	B2
Filing date	Jan 14, 2020
Priority date	Jan 14, 2020
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

A process for treating sour water includes combining the sour water with an alkali or alkaline metal hydroxide to produce a sour water mixture, the sour water comprising sulfides, passing an electric current through the sour water mixture, where passing the electric current through the sour water mixture causes at least a portion of the sulfides to react to produce a treated sour water comprising sulfates and having a pH of 7.1 to 9.8, saturating the at least a portion of the sulfates in an aqueous sulfate solution, and separating at least a portion of saturated sulfates from a saturated aqueous sulfate solution.

First claim

What is claimed is:

1. A process for treating sour water, the process comprising:
combining the sour water with an alkali or alkaline metal hydroxide to produce a sour water mixture, the sour water comprising sulfides and at least one carbon-containing compound;
passing an electric current through the sour water mixture, where passing the electric current through the sour water mixture causes at least a portion of the sulfides to react to produce a treated sour water comprising sulfates and having a pH of 7.1 to 9.8, and causes the at least one carbon-containing compound to react to form bicarbonate ions;
saturating the at least a portion of the sulfates in an aqueous sulfate solution; and
separating at least a portion of saturated sulfates from a saturated aqueous sulfate solution,
separating at least a portion of the bicarbonate ions from the treated sour water to produce the aqueous sulfate solution and a bicarbonate effluent, where the bicarbonate effluent includes greater than 60% by weight of the bicarbonate ions from the treated sour water,
in which the sour water comprises sour water stream produced from hydrocarbon processing operations, produced water from hydrocarbon drilling and production operations, or both.

2. The process of claim 1 , in which the sulfides in the sour water comprise at least one of hydrogen sulfide, ammonium hydrosulfide, or both.

3. The process of claim 2 , in which the sour water comprises from 100 parts per million by weight (ppmw) to 100,000 ppmw hydrogen sulfide.

4. The process of claim 2 , in which the sour water comprises from 100 ppmw to 100,000 ppmw ammonium hydrosulfide.

5. The process of claim 1 , in which the at least one carbon-containing compound comprises phenolic compounds, cyanide, or both.

6. The process of claim 1 , in which the sour water comprises from 50 ppmw to 500 ppmw phenolic compounds.

7. The process of claim 1 , in which the sour water comprises 300 ppmw to 500 ppmw of hydrogen cyanide.

8. The process of claim 1 , further comprising:
separating at least a portion of the bicarbonate ions from the treated sour water to produce a retentate comprising the sulfate ions and a permeate comprising the at least a portion of the bicarbonate ions; and
dewatering the retentate to produce a sulfate solution.

9. The process of claim 1 , in which separating the portion of bicarbonate ions from the treated sour water comprises passing the treated sour water through a first nanofiltration system to produce the retentate and the permeate, and dewatering the retentate comprises passing the retentate through a second nanofiltration system to produce the sulfate solution and low-salinity water comprising less than 10 ppmw sulfides.

10. The process of claim 9 , further comprising:
increasing a concentration of the sulfate ions in the sulfate solution to produce a concentrated sulfate solution; and
saturating the concentrated sulfate solution.

11. The process of claim 10 , in which increasing the concentration of sulfates in the sulfate solution comprises subjecting at least a portion of the sulfate solution to an osmotically-assisted reverse osmosis system.

12. The process of claim 1 , in which saturating comprises subjecting the aqueous sulfate solution to vacuum saturation.

13. The process of claim 1 , in which separating the at least a portion of saturated sulfates comprises filtration.

14. A system for treating sour water, the system comprising:
an electrolyzer operable to pass an electric current through the sour water at a pH of from 7.1 to 9.8 to react at least a portion of sulfides and at least one carbon-containing compound to produce a treated sour water comprising sulfate ions and bicarbonate ions;
a separation system downstream of the electrolyzer, the separation system operable to separate at least a portion of the bicarbonate ions from the treated sour water to produce an aqueous sulfate solution and a bicarbonate effluent, where the bicarbonate effluent includes greater than 60% by weight of the bicarbonate ions from the treated sour water; and
a saturation system operable to saturate at least a portion of metal sulfates from the aqueous sulfate solution,
in which the sour water comprises sour water stream produced from hydrocarbon processing operations, produced water from hydrocarbon drilling and production operations, or both.

15. The system of claim 14 , in which the separation system comprises:
a first nanofiltration system downstream of the electrolyzer, the first nanofiltration system operable to separate the at least a portion of the bicarbonate ions from the treated sour water to produce a retentate and a permeate.

16. The system of claim 15 , in which the separation system further comprises:
a second nanofiltration system downstream of the first nanofiltration system, the second nanofiltration system operable to dewater the retentate to produce a sulfate solution.

17. The system of claim 16 , in which the separation system further comprises:
an osmotically-assisted reverse osmosis system downstream of the second nanofiltration system, the osmotically-assisted reverse osmosis system operable to concentrate the sulfate ions in the sulfate solution to produce a concentrated aqueous sulfate solution.

18. The process of claim 1 , in which the process does not require an oxidant to remove the sulfides from the sour water.

19. The process of claim 1 , in which the sulfate solution has a concentration of sulfate ions of up to 100 grams per liter.

Assignees

• Saudi Arabian Oil Co

Inventors

• Raynel Guillaume Robert Jean-Francois

Classifications

• B01D61/0271

  comprising multiple nanofiltration steps · CPC title

• C02F1/52

  by flocculation or precipitation of suspended impurities {(C02F1/463 takes precedence)} · CPC title

• C02F1/442

  by nanofiltration · CPC title

• B01D2317/022

  Reject series · CPC title

• C02F1/4672 Primary

  by electrooxydation · CPC title