Magnetic field patterning of nickel nanofibers using precursor ink

Patent metadata

Field	Value
Publication number	US-11254156-B2
Application number	US-201916388459-A
Country	US
Kind code	B2
Filing date	Apr 18, 2019
Priority date	Apr 18, 2018
Publication date	Feb 22, 2022
Grant date	Feb 22, 2022

Abstract

An approach to printing a nickel precursor ink on a wide range of substrates for electronics and magnetic applications is disclosed. The nickel ink reduces to elemental nickel following heating. The ink was printed using an ultrasonic aerosol printing technique. By sintering the nickel precursor ink in the presence of a homogeneous magnetic field, the reduced nickel complex formed continuously aligned nickel nanofibers axially aligned with the direction of the magnetic field. The fabrication of aligned interlayered nanofiber films provides opportunities to produce structures with enhanced isotropic electrical and magnetic properties. The resistivity of the film was found to be as low as 0.56 mΩ·cm, and the saturation magnetization was measured to be 30 emu/g, which is comparable to bulk Ni. Magnetic anisotropy was induced with an easy axis along the direction of the applied magnetic field with soft magnetic properties.

First claim

What is claimed:

1. A method of printing comprising:
printing a ferromagnetic precursor ink on a substrate; and
sintering the printed ink in the presence of an externally applied magnetic field, so as to reduce the printed ink into nanofibers aligned with the direction of the applied magnetic field lines.

2. The method of claim 1 , wherein a plurality of layers of ferromagnetic precursor inks are printed and sintered in the presence of an externally applied magnetic field, where the orientation of the magnetic field is varied from one layer to the next such that the orientation of nanofibers varies between layers.

3. The method of claim 1 , wherein a sequence of geometric patterns of ferromagnetic precursor inks are printed and sintered in the presence of an externally applied magnetic field, where the orientation of the magnetic field is varied for each printed geometric pattern such that the orientation of nanofibers is varied from one geometric pattern to another, wherein optionally the patterns fully or partially overlap with one another.

4. The method of claim 1 , wherein the printing process comprises inkjet, aerosol printing, microextrusion, direct-write printing, flexography, gravure, screen printing, or ink and paste printing.

5. The method of claim 2 , wherein the printing process comprises inkjet, aerosol printing, microextrusion, direct-write printing, flexography, gravure, screen printing, or ink and paste printing.

6. The method of claim 3 , wherein the printing process comprises inkjet, aerosol printing, microextrusion, direct-write printing, flexography, gravure, screen printing, or ink and paste printing.

7. The method of claim 1 , wherein the substrate is flexible, rigid, metallic, nonmetallic, planar, non-planar or a combination thereof.

8. The method of claim 2 , wherein the substrate is flexible, rigid, metallic, nonmetallic, planar, non-planar or a combination thereof.

9. The method of claim 3 , wherein the substrate is flexible, rigid, metallic, nonmetallic, planar, non-planar or a combination thereof.

10. The method of claim 1 , wherein the sintering may be achieved using thermal processing tools including vacuum furnaces, hot plates, near infrared lamps, laser sintering, or pulsed photonic sintering.

11. The method of claim 2 , wherein the sintering is achieved using thermal processing tools including vacuum furnaces, hot plates, near infrared lamps, laser sintering, or pulsed photonic sintering.

12. The method of claim 3 , wherein the sintering is achieved using thermal processing tools including vacuum furnaces, hot plates, near infrared lamps, laser sintering, Q pulsed photonic sintering.

13. The method of claim 1 , wherein the nanofibers have at least one of different aspect ratios and different orientations based on the applied magnetic field and wherein the nanofibers are densely or loosely packed.

14. The method of claim 2 , wherein the nanofibers have at least one of different aspect ratios and different orientations based on the applied magnetic field and wherein the nanofibers are densely or loosely packed.

15. The method of claim 3 , wherein the nanofibers have at least one of different aspect ratios and different orientations based on the applied magnetic field and wherein the nanofibers are densely or loosely packed.

16. The method of claim 1 , wherein the printed ink is in the form of a film which varies in thickness.

17. The method of claim 2 , wherein the printed ink is in the form of a film which varies in thickness.

18. The method of claim 3 , wherein the printed ink is in the form of a film which varies in thickness.

19. The method of claim 1 , wherein the ferromagnetic precursor ink further comprises metallic, nanoalloy or nonmetallic nanoparticles.

20. The method of claim 2 , wherein the ferromagnetic precursor ink further comprises metallic, nanoalloy or nonmetallic nanoparticles.

21. The method of claim 3 , wherein the ferromagnetic precursor ink further comprises metallic, nanoalloy or nonmetallic nanoparticles.

22. A method of printing comprising:
printing a Ni-MOD ink on a substrate; and
sintering the printed ink in the presence of an externally applied magnetic field so as to reduce the printed ink into aligned nanofibers in the direction of the applied magnetic field lines.

23. The method of claim 22 , wherein a plurality of layers of the Ni-MOD ink are printed and sintered in the presence of an externally applied magnetic field, where the orientation of the magnetic field is varied from one layer of the plurality of layers to the next such that the orientation of nanofibers varies between layers.

24. The method of claim 22 , wherein a sequence of geometric patterns of the Ni-MOD ink is printed and sintered in the presence of an externally applied magnetic field, where the orientation of the magnetic field is varied for each printed geometric pattern in the sequence such that the orientation of nanofibers is varied from one geometric pattern to another, wherein optionally the patterns fully or partially overlap with one another.

Assignees

• Mahajan Chaitanya G
• Cormier Denis
• Irving Mark
• Williams Scott
• Borkholder David
• Alfadhel Ahmed
• Rochester Institute Tech

Inventors

• Mahajan Chaitanya G
• Cormier Denis
• Irving Mark
• Williams Scott
• Borkholder David
• Alfadhel Ahmed

Classifications

• H01F41/16 Primary

  the magnetic material being applied in the form of particles, e.g. by serigraphy {, to form thick magnetic films or precursors therefor} (H01F41/18 {-H01F41/24} take precedence) · CPC title

• B41M7/009

  using thermal means, e.g. infrared radiation, heat · CPC title

• B82Y25/00

  Nanomagnetism, e.g. magnetoimpedance, anisotropic magnetoresistance, giant magnetoresistance or tunneling magnetoresistance · CPC title

• B41J2/035

  by electric or magnetic field · CPC title

• B41M7/0081

  using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams · CPC title