Optimizing liquid temperature and liquid pressure in a modular outdoor refrigeration system

Patent metadata

Field	Value
Publication number	US-11248828-B2
Application number	US-201916440151-A
Country	US
Kind code	B2
Filing date	Jun 13, 2019
Priority date	Apr 6, 2016
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

A refrigeration system includes a valve and a controller. The valve is configured to control the flow of refrigerant into an evaporator, the refrigerant having an associated liquid setting comprising a temperature and a pressure at which the refrigerant flows through the valve. The controller is operable to adjust the liquid setting, the adjusted liquid setting comprising a temperature and a pressure selected to improve energy efficiency under conditions currently being experienced by the refrigeration system, wherein the controller is operable to adjust the temperature and the pressure simultaneously such that the adjustment does not interfere with operation of the valve.

First claim

The invention claimed is:

1. A method for a refrigeration system comprising:
receiving an initial liquid setting comprising a temperature and a pressure at which refrigerant flows through a valve, wherein the initial liquid setting satisfies a load of the refrigeration system;
determining an adjusted liquid setting that maintains the load of the refrigeration system, wherein the adjusted liquid setting comprises a temperature and a pressure selected to improve energy efficiency under conditions currently being experienced by the refrigeration system, wherein the adjusted liquid setting is determined by determining a speed of at least one fan of the refrigeration system and a discharge pressure of one or more compressors of the refrigeration system that results in a decrease in power usage of the refrigeration system relative to a power usage of the refrigeration system operating according to the initial liquid setting; and
operating the at least one fan at the determined speed and the one or more compressors at the determined discharge pressure to realize the second temperature and second pressure of the adjusted liquid setting, wherein operation of the at least one fan at the determined speed and operation of the one or more compressors at the determined discharge pressure does not change the openness of the valve.

2. The method of claim 1 , wherein the conditions currently being experienced by the refrigeration system comprise an outdoor temperature.

3. The method of claim 1 , wherein the temperature of the refrigerant and the pressure of the refrigerant are adjusted by substantially the same proportion.

4. The method of claim 1 , further comprising:
saving the adjusted liquid setting as an optimal liquid setting for the conditions currently being experienced by the refrigeration system in response to feedback indicating that the adjusted liquid setting is more energy efficient than the initial liquid setting.

5. The method of claim 1 , further comprising:
monitoring feedback indicating energy efficiency associated with each of a plurality of liquid settings that have been applied under the conditions currently being experienced by the refrigeration system; and
saving the most energy efficient of the plurality of liquid settings as an optimal liquid setting for the conditions currently being experienced by the refrigeration system.

6. The method of claim 1 , wherein the pressure of the adjusted liquid setting is selected such that the valve maintains its same amount of openness when the temperature of the adjusted liquid setting is lower than the temperature of the initial liquid setting.

7. A controller for a refrigeration system, the controller comprising one or more processors and logic encoded in non-transitory computer readable memory, the logic, when executed by the one or more processors, operable to:
receive an initial liquid setting comprising a temperature and a pressure at which refrigerant flows through a valve, wherein the initial liquid setting satisfies a load of the refrigeration system;
determine an adjusted liquid setting that maintains the load of the refrigeration system, wherein the adjusted liquid setting comprises a temperature and a pressure selected to improve energy efficiency under conditions currently being experienced by the refrigeration system, wherein the adjusted liquid setting is determined by determining a speed of at least one fan of the refrigeration system and a discharge pressure of one or more compressors of the refrigeration system that results in a decrease in power usage of the refrigeration system relative to a power usage of the refrigeration system operating according to the initial liquid setting; and
cause the at least one fan to operate at the determined speed and the one or more compressors to operate at the determined discharge pressure to realize the second temperature and second pressure of the adjusted liquid setting, wherein operation of the at least one fan at the determined speed and operation of the one or more compressors at the determined discharge pressure does not change the openness of the valve.

8. The controller of claim 7 , wherein the conditions currently being experienced by the refrigeration system comprise an outdoor temperature.

9. The controller of claim 7 , wherein the controller adjusts the temperature of the refrigerant and the pressure of the refrigerant by substantially the same proportion.

10. The controller of claim 7 , further operable to save the adjusted liquid setting as an optimal liquid setting for the conditions currently being experienced by the refrigeration system in response to feedback indicating that the adjusted liquid setting is more energy efficient than the initial liquid setting.

11. The controller of claim 7 , further operable to:
monitor feedback indicating energy efficiency associated with each of a plurality of liquid settings that have been applied under the conditions currently being experienced by the refrigeration system; and
save the most energy efficient of the plurality of liquid settings as an optimal liquid setting for the conditions currently being experienced by the refrigeration system.

12. The controller of claim 7 , wherein the pressure of the adjusted liquid setting is selected such that the valve maintains its same amount of openness when the temperature of the adjusted liquid setting is lower than the temperature of the initial liquid setting.

13. The controller of claim 7 , further operable to determine the adjusted liquid setting in response to receiving data indicative of an outdoor temperature.

Assignees

• Heatcraft Refrigeration Products Llc

Inventors

• Douglas Jonathan
• Gokhale Umesh

Classifications

• F25B2600/2513

  Expansion valves · CPC title

• F25B2700/21163

  of the refrigerant at the outlet of the condenser · CPC title

• F25B2700/21152

  at the discharge side of the compressor · CPC title

• F25B2700/1931

  Discharge pressures · CPC title

• F25B2600/19

  Refrigerant outlet condenser temperature · CPC title