Hybrid propulsion system

Patent metadata

Field	Value
Publication number	US-11247655-B2
Application number	US-201916508823-A
Country	US
Kind code	B2
Filing date	Jul 11, 2019
Priority date	Jul 11, 2019
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

A hybrid powertrain system includes an electric machine, a torque converter, a transmission, a hydraulic pump, and a controller, and it is arranged to transfer mechanical power to a driveline. The torque converter includes a clutch, a pump, and a turbine, and the electric machine is rotatably coupled to the hydraulic pump and to the torque converter pump. The hydraulic pump is fluidly connected to the transmission, and the controller is operably connected to the electric machine and the torque converter clutch. The controller is executable to determine an operator command, and control the electric machine to spin the hydraulic pump in a speed control mode and control the torque converter clutch in an open state. Upon achieving a desired minimum pump speed, the torque converter clutch is applied in a slip state and the electric machine is controlled in response to the operator command.

First claim

What is claimed is:

1. A hybrid powertrain system for a vehicle, comprising:
an electric machine, a torque converter, a transmission, a hydraulic pump, and a controller;
wherein the torque converter includes a clutch, a pump, and a turbine;
wherein the electric machine is rotatably coupled to the hydraulic pump and to the torque converter pump;
wherein the hydraulic pump is fluidly connected to the transmission;
wherein the controller is operably connected to the electric machine and the torque converter clutch;
wherein the controller includes an instruction set, the instruction set executable to:
determine an operator command;
control the electric machine to spin the hydraulic pump in a speed control mode to achieve a desired minimum pump speed, and control the torque converter clutch in an open state; and
upon achieving the desired minimum pump speed, apply the torque converter clutch in a slip state and control the electric machine in response to the operator command.

2. The hybrid powertrain system of claim 1 , further comprising an internal combustion engine, wherein the internal combustion engine is selectively couplable to the torque converter pump via an intervening disconnect device.

3. The hybrid powertrain system of claim 1 , wherein the instruction set executable to determine the operator command comprises the instruction set executable to determine an operator command to launch the vehicle.

4. The hybrid powertrain system of claim 1 , wherein the instruction set executable to determine the operator command comprises the instruction set executable to determine an operator command for braking the vehicle.

5. The hybrid powertrain system of claim 1 , wherein the instruction set executable to determine the operator command comprises the instruction set executable to determine an operator command for idling the vehicle.

6. The hybrid powertrain system of claim 1 , wherein the instruction set executable to control the electric machine in response to the operator command comprises the instruction set executable to control the electric machine to generate torque in response to the operator command.

7. The hybrid powertrain system of claim 1 , wherein the desired minimum pump speed comprises a minimum pump speed associated with a desired hydraulic pressure and a desired hydraulic flow.

8. The hybrid powertrain system of claim 1 , further comprising the instruction set executable to:
control the torque converter clutch to regulate magnitude of clutch slip; and
lock the torque converter clutch.

9. The hybrid powertrain system of claim 1 , wherein the hydraulic pump comprises a mechanically-driven hydraulic pump, wherein the electric machine is rotatably coupled to the mechanically-driven hydraulic pump.

10. A method for controlling a hybrid powertrain system for a vehicle, the method comprising:
arranging the hybrid powertrain to include an electric machine, a torque converter, a transmission, a hydraulic pump, and an internal combustion engine, wherein the torque converter includes a clutch, a pump, and a turbine, wherein the electric machine is rotatably coupled to the hydraulic pump and to the torque converter pump, wherein the hydraulic pump is fluidly connected to the transmission, and wherein the controller is operably connected to the electric machine and the torque converter clutch;
determining an operator command;
controlling the electric machine to spin the hydraulic pump in a speed control mode to achieve a desired minimum pump speed, and controlling the torque converter clutch in an open state; and
applying the torque converter clutch in a slip state and control the electric machine in response to the operator command upon achieving the desired minimum pump speed.

11. The method of claim 10 , further comprising wherein the internal combustion engine is selectively couplable to the torque converter pump via an intervening disconnect device.

12. The method of claim 10 , wherein determining the operator command comprises determining an operator command to launch the vehicle.

13. The method of claim 10 , wherein determining the operator command comprises determining an operator command for braking the vehicle.

14. The method of claim 10 , wherein determining the operator command comprises determining an operator command for idling the vehicle.

15. The method of claim 10 , controlling the electric machine in response to the operator command controlling the electric machine to generate torque in response to the operator command.

16. The method of claim 10 , wherein the desired minimum pump speed comprises a minimum pump speed associated with a desired hydraulic pressure and a desired hydraulic flow.

17. The method of claim 10 , further comprising:
controlling the torque converter clutch to regulate magnitude of clutch slip; and
locking the torque converter clutch.

18. A hybrid powertrain system for a vehicle, comprising:
an electric machine, a torque converter, a transmission, a hydraulic pump, an internal combustion engine, and a controller;
wherein the torque converter includes a clutch, a pump, and a turbine;
wherein the internal combustion engine is selectively couplable to the torque converter pump via an intervening disconnect clutch;
wherein the internal combustion engine is decoupled from the torque converter pump;
wherein the electric machine is rotatably coupled to the hydraulic pump and to the torque converter pump;
wherein the hydraulic pump is fluidly connected to the transmission;
wherein the controller is operably connected to the electric machine and the torque converter clutch;
wherein the controller includes an instruction set, the instruction set executable to:
determine an operator command;
control the electric machine to spin the hydraulic pump in a speed control mode to achieve a desired minimum pump speed;
control the torque converter clutch in an open state; and
upon achieving the desired minimum pump speed, apply the torque converter clutch in a slip state and control the electric machine in response to the operator command, including:
control the torque converter clutch to regulate magnitude of clutch slip, and
lock the torque converter clutch.

19. The hybrid powertrain system of claim 18 , wherein the desired minimum pump speed comprises a minimum pump speed associated with a desired hydraulic pressure and a desired hydraulic flow.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Li Dongxu
• Lee Chunhao J
• Shidore Neeraj S
• Shepley Luke D
• Bergkoetter Brenton J
• Bucknor Norman K

Classifications

• B60K2006/4825

  Electric machine connected or connectable to gearbox input shaft · CPC title

• B60W2710/024

  of torque converter lock-up clutch · CPC title

• B60W10/026

  of lock-up clutches · CPC title

• B60W10/023

  Fluid clutches · CPC title

• B60K2006/4833

  Step up or reduction gearing driving generator, e.g. to operate generator in most efficient speed range · CPC title