Vehicle transmission with an inter-axle differential and method for operation of said inter-axle differential

Patent metadata

Field	Value
Publication number	US-11247563-B2
Application number	US-202016882228-A
Country	US
Kind code	B2
Filing date	May 22, 2020
Priority date	May 22, 2020
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

Methods and systems for a vehicle transmission are provided. In one example, a vehicle transmission system is provided that includes a first planetary gear set rotationally coupled to a second planetary gear set, a first electrical machine rotationally coupled to a sun gear in the first planetary gear set, and a second electrical machine rotationally coupled to a sun gear in the second planetary gear set. The transmission system also includes an inter-axle differential including a third planetary gear set rotationally coupled to a first axle and a second axle and selectively rotationally coupled to the first planetary gear set and the second planetary gear set, wherein the inter-axle differential is configured to selectively enable and disable speed differentiation between the first and the second axles.

First claim

The invention claimed is:

1. A vehicle transmission system comprising:
a first planetary gear set rotationally coupled to a second planetary gear set;
a first electrical machine rotationally coupled to a sun gear in the first planetary gear set;
a second electrical machine rotationally coupled to a sun gear in the second planetary gear set;
an inter-axle differential including a third planetary gear set rotationally coupled to a first axle and a second axle and selectively rotationally coupled to the first planetary gear set and the second planetary gear set;
a first mechanical power take-off rotationally coupled to an input shaft through a countershaft gear; and
a second mechanical power take-off coupled to a clutch configured to rotationally couple and decouple the first electrical machine from the second mechanical power take-off;
wherein the inter-axle differential is configured to selectively enable and disable speed differentiation between the first and second axles; and
wherein the first and second planetary gear sets are rotationally coupled to an internal combustion engine.

2. The vehicle transmission system of claim 1 , further comprising a controller including executable instructions stored in non-transitory memory that cause the controller to:
operate the inter-axle differential to enable speed differentiation between the first axle and the second axle based on one or more vehicle operating conditions.

3. The vehicle transmission system of claim 2 , wherein the controller further includes executable instructions stored in the non-transitory memory that cause the controller to:
operate the inter-axle differential to inhibit speed differentiation between the first axle and the second axle.

4. The vehicle transmission system of claim 3 , wherein operating the inter-axle differential to inhibit speed differentiation between the first axle and the second axle is implemented responsive to determining a wheel slip condition or receiving a driver input.

5. The vehicle transmission system of claim 1 , further comprising an electrical power take-off electrically coupled to an inverter, wherein the inverter is electrically coupled to the first and second electrical machines.

6. The vehicle transmission system of claim 1 , wherein the first axle is a front axle and the second axle is a rear axle.

7. A method for operation of a vehicle transmission system, comprising:
operating an inter-axle differential to selectively enable speed differentiation between a front axle and a rear axle based on one or more vehicle operating conditions;
wherein the inter-axle differential is included in the vehicle transmission system that comprises:
a first planetary gear set rotationally coupled to a second planetary gear set;
a first electrical machine rotationally coupled to a sun gear in the first planetary gear set;
a second electrical machine rotationally coupled to a sun gear in the second planetary gear set; and
the inter-axle differential including a third planetary gear set selectively rotationally coupled to the first planetary gear set and the second planetary gear set;

wherein the vehicle transmission system further comprises:
a first mechanical power take-off rotationally coupled to an input shaft through a countershaft gear; and
a second mechanical power take-off coupled to a clutch configured to rotationally couple and decouple the first planetary gear set from the second mechanical power take-off.

8. The method of claim 7 , further comprising operating the inter-axle differential to disable speed differentiation between the front axle and the rear axle.

9. The method of claim 8 , wherein operating the inter-axle differential to disable speed differentiation between the front axle and the rear axle is implemented responsive to determining an occurrence of a wheel slip condition or receiving a driver input.

10. The method of claim 7 , further comprising an electrical power take-off electrically coupled to the first electrical machine and the second electrical machine.

11. The method of claim 7 , wherein the vehicle transmission system is an electro-mechanical infinitely variable transmission (EMIVT) system.

12. An electro-mechanical infinitely variable transmission (EMIVT) system, comprising:
a first planetary gear set rotationally coupled to a second planetary gear set;
a first electrical machine rotationally coupled to a sun gear in the first planetary gear set;
a second electrical machine rotationally coupled to a sun gear in the second planetary gear set, wherein the first and second electrical machines are configured to rotationally couple to an internal combustion engine;
a first mechanical power take-off rotationally coupled to the engine through a countershaft gear;
a second mechanical power take-off coupled to a clutch configured to rotationally couple and decouple the first electrical machine from the second mechanical power take-off; and
an inter-axle differential including a third planetary gear set rotationally coupled to a front axle and a rear axle, selectively rotationally coupled the first planetary gear set and the second planetary gear set, and configured to enable and disable speed differentiation between the front axle and the rear axle.

13. The EMIVT system of claim 12 , further comprising an electrical power take-off electrically coupled to the first electrical machine and the second electrical machine.

14. The EMIVT system of claim 12 , further comprising a controller including executable instructions stored in non-transitory memory that cause the controller to:
during a first operating condition, operate the inter-axle differential to enable speed differentiation between the front axle and the rear axle; and
during a second operating condition, operate the inter-axle differential to inhibit speed differentiation between the front axle and the rear axle.

Assignees

• Dana Belgium Nv

Inventors

• Van Dingenen Joachim
• Versini Jessica
• Van Tomme Marc
• Hannon Bert

Classifications

• Y02T10/62

  Hybrid vehicles · CPC title

• F16H48/36

  characterised by intentionally generating speed difference between outputs · CPC title

• B60W30/18172

  Preventing, or responsive to skidding of wheels · CPC title

• B60K6/52

  Driving a plurality of drive axles, e.g. four-wheel drive · CPC title

• B60K6/365

  with the gears having orbital motion · CPC title