Build material container

Patent metadata

Field	Value
Publication number	US-11247398-B2
Application number	US-201616068975-A
Country	US
Kind code	B2
Filing date	May 12, 2016
Priority date	May 12, 2016
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

There is provided a 3D printing build material container (1). The container comprises a collapsible reservoir, (3) a relatively rigid reinforcement structure (4), a build material outlet structure (13) and a gas inlet structure (14). The reservoir is to hold build material (11). The reinforcement structure is to resist collapsing of at least one reinforced portion of the reservoir. The outlet structure is to allow build material to exit the reservoir. The inlet structure is to allow a gas to enter the reservoir.

First claim

What is claimed is:

1. A 3D printing build material container comprising:
a collapsible reservoir to hold build material;
a relatively rigid reinforcement structure to resist collapsing of at least one reinforced portion of the reservoir, wherein the reinforced portion of the reservoir comprises a location at which the reservoir is attached to the reinforcement structure on a side of the reservoir between a top and a bottom of the reservoir when in an in-use orientation, wherein the reinforced portion of the reservoir is fastened to the reinforcement structure so as to remain attached while allowing adjacent portions of the reservoir above and below the reinforced portion in the in-use orientation to collapse inwardly as the build material is removed from the reservoir;
a first opening in the collapsible reservoir comprising a build material outlet structure to allow build material from the bottom of the reservoir to exit the reservoir at the top of the reservoir; and
a second, separate opening in the collapsible reservoir comprising a gas inlet structure to allow a gas to enter the reservoir;
wherein an upper section of the reservoir comprises two pairs of opposing side walls, and wherein the at least one reinforced portion comprises a first one of the pairs of opposing side walls, such that collapsing of the first pair of opposing side walls is resisted by attachment to the reinforcement structure and collapsing of the second pair of opposing side walls is not resisted by the reinforcement structure.

2. The container of claim 1 wherein the reinforced portion is located between an upper portion of the reinforcement structure with parallel side walls and a lower portion of the reinforcement structure with converging side walls.

3. The container of claim 1 , further comprising an attachment of the reservoir at a top and bottom of the reinforcement structure when in an in-use configuration.

4. The container of claim 1 , wherein a predetermined partially collapsed shape of the reservoir between attachments to the reinforcement structure is to guide build material contained in the reservoir to a selected location within the reservoir.

5. The container of claim 4 , wherein a lowest point of the predetermined partially collapsed shape, when the container is in an intended in-use orientation, corresponds to a location at which build material is to be removed from the reservoir during use of the container to supply build material to a 3D printing system.

6. The container of claim 1 , wherein the reservoir is filed with a powdered build material for a 3D printing system.

7. The container of claim 1 , wherein a flexibility of the reservoir is such that the reservoir is to adopt a predetermined partially collapsed shape as a result of operation of an aspiration system for removing build material from the container.

8. The container of claim 1 , wherein the volume of the reservoir having the predetermined partially collapsed shape is at least 80% of the volume of the reservoir when not collapsed.

9. The container of claim 1 , wherein the reservoir comprises a plastics material and the reinforcement structure comprises cardboard.

10. The container of claim 1 , wherein, when the container is in an intended in-use orientation, the reservoir is adhered to two opposing side walls of the reinforcement structure between a top and bottom of the reinforcement structure, but is unattached and able to collapse toward a center of the reinforcement structure away from another two opposing side walls of the reinforcement structure.

11. The container of claim 1 , wherein when the container is in an intended in-use orientation the reservoir, at least when in a filled and not collapsed state, comprises a cylinder with a substantially vertical long axis, and the at least one reinforced portion comprises a circumference of the cylinder.

12. The container of claim 1 , wherein the reinforcement structure comprises a box, and wherein the reservoir is at least partially received within the box.

13. The container of claim 1 , wherein the reinforcement structure comprises a gas inlet structure to permit a gas to flow into a space between the reinforcement structure and the reservoir.

14. The container of claim 1 , wherein the reservoir is fastened to the reinforcement structure at a top and a bottom of the reinforcement structure, in an in-use orientation, and at multiple points between the top and bottom of the reinforcement structure including at a transition between upper converging and lower non-converging sides of the reinforcement structure.

15. A container for 3D printing build material, the container comprising:
a collapsible reservoir for receiving and retaining build material;
a dimensionally stable reinforcement structure to resist collapsing of at least one reinforced portion of the reservoir; and
a first opening in the collapsible reservoir comprising a build material outlet structure to allow build material from the bottom of the reservoir to exit the reservoir at the top of the reservoir when the container is in an in-use orientation via an aspiration tube;
wherein, in the in-use orientation, the collapsible reservoir is adhered to two opposing side walls between a top and bottom of the container, but is unattached and able to collapse toward a center of the container away from another two opposing side walls of the container.

16. A container comprising:
a polymer inner reservoir;
a cardboard outer box around the reservoir and attached at multiple points to the reservoir;
a build material outlet structure to allow build material from a bottom of the reservoir to exit the reservoir at a top of the reservoir;
a gas inlet structure, separate from the build material outlet structure, to allow a gas to enter the reservoir;
an aspiration tube connected to the build material outlet structure and extending down into the reservoir, the aspiration tube comprising a side wall surrounding a lumen and an opening in the side wall, wherein the opening connects to the lumen and the lumen extends to the build material outlet structure,
wherein, when a vacuum is connected to the build material outlet structure, the reservoir partially collapses relative to the cardboard box and guides build material toward the opening in the aspiration tube, and
wherein the reservoir is attached to the outer box at multiple locations so as to remain attached while allowing adjacent portions of the reservoir to collapse inwardly as the build material is removed from the reservoir;
wherein, in an in-use orientation, the reservoir is attached to two opposing side walls of the outer box between a top and bottom of the outer box, but is unattached and able to collapse toward a center of the outer box away from another two opposing side walls of the outer box; and
wherein, in the in-use orientation, the reservoir is attached to the outer box at a transition between upper non-converging and lower converging sides of the outer box.

17. The container of claim 16 , wherein the reservoir is attached to the outer box at the multiple locations with glue that resists movement of a glued portion of the reservoir as build material is removed from the reservoir with an aspiration tube.

18. The container of claim 16 , wherein the portions of the reservoir in a lower portion of the outer box having the converging sides deflect upwards away from a bottom of the outer box as build material is removed from the reservoir.

19. The container of claim 16 , wherein an upper portion of the outer box with non-c

Assignees

• Chanclon Ismael
• Alonso Xavier
• Cofelice Nicola
• Hewlett Packard Development Co

Inventors

• Chanclon Ismael
• Alonso Xavier
• Cofelice Nicola

Classifications

• B22F12/70

  Gas flow means · CPC title

• B22F12/52

  Hoppers · CPC title

• B22F10/47

  characterised by structural features · CPC title

• B22F10/14

  by jetting of binder onto a bed of metal powder · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title