Tilt and rotate dispenser having strain wave gear system

Patent metadata

Field	Value
Publication number	US-11246249-B2
Application number	US-202016849249-A
Country	US
Kind code	B2
Filing date	Apr 15, 2020
Priority date	Apr 15, 2020
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

A dispensing system includes a dispensing unit assembly configured to dispense viscous material and a gantry coupled to the frame. The gantry is configured to support the dispensing unit assembly and to move the dispensing unit assembly in x-axis and y-axis directions. The dispensing unit assembly includes a support bracket secured to the gantry and a movable bracket rotatably coupled to the support bracket by a first strain wave gear system configured to enable the rotation of the movable bracket with respect to the support bracket about a first axis. The dispensing unit assembly further includes a dispensing unit rotatably coupled to the movable bracket by a second strain wave gear system configured to enable the rotation of the dispensing unit with respect to the movable bracket about a second axis generally perpendicular to the first axis.

First claim

What is claimed is:

1. A dispensing system for dispensing viscous material on an electronic substrate, the dispensing system comprising:
a frame;
a support coupled to the frame, the support being configured to receive and support an electronic substrate during a dispense operation;
a dispensing unit assembly configured to dispense viscous material; and
a gantry coupled to the frame, the gantry being configured to support the dispensing unit assembly and to move the dispensing unit assembly in x-axis and y-axis directions,
wherein the dispensing unit assembly includes
a support bracket secured to the gantry,
a movable bracket rotatably coupled to the support bracket by a first strain wave gear system configured to enable the rotation of the movable bracket with respect to the support bracket about a first axis, and
a dispensing unit rotatably coupled to the movable bracket by a second strain wave gear system configured to enable the rotation of the dispensing unit with respect to the movable bracket about a second axis generally perpendicular to the first axis,

wherein each of the first strain wave gear system and the second strain wave gear system includes
a housing,
a circular spine supported by the housing,
a wave generator supported by the housing, the wave generator being positioned within the circular spine,
a flexible spline having a spline portion disposed between the circular spline and the wave generator and a base portion extending from the spline portion, and

a mounting hub secured to the base portion of the flexible spline.

2. The dispensing system of claim 1 , wherein the movable bracket is configured to rotate with respect to the support bracket up to an entire 360 degrees and the dispensing unit is configured to rotate with respect to the movable bracket up to an entire 360 degrees.

3. The dispensing system of claim 1 , wherein the second strain wave gear system includes a mounting plate configured to receive and support the dispensing unit.

4. The dispensing system of claim 1 , wherein the support bracket is L-shaped in construction having a first portion coupled to the gantry and a second portion that extends perpendicularly from the first portion.

5. The dispensing system of claim 4 , wherein the second portion of the support bracket supports the first strain wave gear system.

6. The dispensing system of claim 4 , wherein the gantry includes a beam configured to move in a y-axis direction, and a carriage coupled to the beam, the carriage being configured to move in an x-axis direction.

7. The dispensing system of claim 6 , wherein the carriage includes a z-axis drive mechanism, the first portion of the support bracket being secured to the z-axis drive mechanism to provide z-axis movement of the dispensing unit.

8. The dispensing system of claim 1 , wherein the housing is configured to support a motor to drive the rotation of the components of the strain wave gear system.

9. The dispensing system of claim 1 , wherein the housing of the first strain wave gear system is secured to the second portion of the support bracket and the housing of the second strain wave gear system is secured to the movable bracket.

10. The dispensing system of claim 1 , further comprising a vision system coupled to one of the frame and the gantry to capture at least one image of the electronic substrate.

11. The dispensing system of claim 10 , further comprising a controller configured to control dispensing unit assembly, the gantry and the vision system to perform a dispense operation on the electronic substrate.

12. The dispensing system of claim 1 , wherein the first strain wave gear system and the second strain wave gear system are coupled to a controller of the dispensing system to control the operation of the first and second strain wave gear systems.

13. A method of dispensing viscous material on an electronic substrate with the dispenser of claim 1 , the method comprising:
delivering the electronic substrate to the dispense position;
capturing at least one image of the electronic substrate;
analyzing the at least one image of the electronic substrate to determine a position of the electronic substrate; and
performing a dispense operation by rotating the dispensing unit.

Assignees

• Illinois Tool Works

Inventors

• Prentice Thomas C
• Aguiar Fernando J
• Reid Scott A

Classifications

• H10P72/0448

  Apparatus for applying a liquid, a resin, an ink or the like · CPC title

• B05C5/0225

  characterised by flow controlling means, e.g. valves, located proximate the outlet (B05C5/0258, B05C5/0275 take precedence; supply valves upstream the coating head B05C11/1036) · CPC title

• B05B3/02

  with rotating elements (electric spraying discharge apparatus characterised by having rotary outlet or deflecting elements B05B5/04) · CPC title

• H05K13/0469 Primary

  by applying a glue or viscous material · CPC title

• H05K3/1241

  by ink-jet printing or drawing by dispensing · CPC title