High-density optical fiber ribbon with cladding-strengthened glass optical fibers in a common protective coating and fiber ribbon interconnects employing same

Patent metadata

Field	Value
Publication number	US-11243348-B2
Application number	US-201916685065-A
Country	US
Kind code	B2
Filing date	Nov 15, 2019
Priority date	Dec 12, 2018
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

A high-density optical fiber ribbon is formed by two or more cladding-strengthened glass optical fibers each having an outer surface and that do not individually include a protective polymer coating. A common protective coating substantially surrounds the outer surfaces of the two or more cladding-strengthened glass optical fibers so that the common protective coating is common to the two or more cladding-strengthened glass optical fibers. A fiber ribbon cable is formed by adding a cover assembly to the fiber ribbon. A fiber ribbon interconnect is formed adding one or more optical connectors to the fiber ribbon or fiber ribbon cable. Optical data transmission systems that employ the fiber ribbon to optically connect to a photonic device are also disclosed. Methods of forming the cladding-strengthened glass optical fibers and the high-density optical fiber ribbons are also disclosed.

First claim

What is claimed is:

1. An optical fiber ribbon, comprising:
a plurality of cladding-strengthened glass optical fibers, each of the cladding-strengthened glass optical fibers comprising a core surrounded by a cladding, the cladding comprising silica (SiO 2 ) doped with an amount of titania (TiO 2 ), each of the cladding-strengthened glass optical fibers having an outer surface, the outer surface comprising glass or an inorganic material; and
a common protective coating directly contacting the outer surface of at least two of the plurality of cladding-strengthened glass optical fibers, the common protective coating surrounding the at least two of the plurality of cladding-strengthened glass optical fibers.

2. The optical fiber ribbon according to claim 1 , wherein the cladding comprises an inner cladding surrounding the core and an outer cladding surrounding the inner cladding, the outer cladding comprising the outer surface, the outer cladding further comprising the silica (SiO 2 ) doped with an amount of titania (TiO 2 ).

3. The optical fiber ribbon according to claim 2 , wherein the amount of titania is in the range from 5 wt % to 25 wt %.

4. The optical fiber ribbon according to claim 2 , wherein the outer cladding has a thickness in the range between 2 μm and 20 μm.

5. The optical fiber ribbon according to claim 1 , wherein the outer surface comprises a hermetic sealing layer, the hermetic sealing layer comprising the inorganic material.

6. The optical fiber according to claim 5 , wherein the hermetic sealing layer comprises a self-assembled monolayer (SAM), the self-assembled monolayer (SAM) comprising a silane.

7. The optical fiber according to claim 5 , wherein the hermetic sealing layer comprises a carbon, the carbon having a randomly oriented graphite platelet structure or an amorphous graphite structure.

8. The optical fiber according to claim 5 , wherein the hermetic sealing layer has a thickness of less than 10 nanometers.

9. The optical fiber according to claim 5 , wherein the hermetic sealing layer has a thickness in the range from 10 nm-10 microns.

10. The optical fiber ribbon according to claim 1 , wherein each cladding-strengthened glass optical fiber has an outer diameter DF in the range from 60 μm to 250 μm.

11. The optical fiber ribbon according to claim 1 , wherein the common protective coating comprises at least two different materials disposed in at least two layers.

12. The optical fiber ribbon according to claim 1 , wherein the common protective coating comprises a polymer, the polymer being a cured product of a curable coating composition.

13. The optical fiber ribbon according to claim 1 , wherein the common protective coating comprises a thermoplastic polymer having a melt temperature in the range of 160° C. to 260° C. and a melt viscosity in the range of 100 cP to 10,000 cP.

14. A fiber ribbon cable, comprising:
the optical fiber ribbon according to claim 1 ; and
a cover assembly surrounding at least a portion of the optical fiber ribbon.

15. An optical fiber ribbon, comprising:
a plurality of cladding-strengthened glass optical fibers, each of the cladding-strengthened glass optical fibers comprising a core surrounded by a cladding, the cladding comprising silica (SiO 2 ) doped with an amount of titania (TiO 2 ), each of the cladding-strengthened glass optical fibers having a glass outer surface and a centerline, the outer surface comprising glass or an inorganic material, the centerlines of adjacent cladding-strengthened glass optical fibers being separated by less than 150 microns; and
the plurality of cladding-strengthened glass optical fibers residing within a common protective coating that contacts each of the glass outer surface of at least two of the plurality of cladding-strengthened glass optical fibers, the common protective coating surrounding the at least two of the plurality of cladding-strengthened glass optical fibers.

16. The optical fiber ribbon according to claim 15 , wherein the centerlines of adjacent glass optical fibers are separated by less than 80 microns.

17. The optical fiber ribbon according to claim 15 ,
wherein the cladding comprises an inner cladding surrounding the core and an outer cladding surrounding the inner cladding, the outer cladding comprising the outer surface, the outer cladding further comprising the silica (SiO 2 ) doped with an amount of titania (TiO 2 ).

18. The optical fiber ribbon according to claim 1 , wherein the common protective coating surrounds each of the at least two cladding-strengthened glass optical fibers.

19. The optical fiber ribbon according to claim 15 , wherein the common protective coating surrounds each of the at least two cladding-strengthened glass optical fibers.

Assignees

• Corning Inc

Inventors

• Brown Philip Simon
• Drake Matthew Ryan
• Fiacco Richard Michael
• Kanungo Mandakini
• Li Ming-Jun
• Stone Jeffery Scott
• Wu Qi
• Zhang Haitao

Classifications

• G02B6/443

  Protective covering · CPC title

• G02B6/44384

  the means comprising water blocking or hydrophobic materials (G02B6/4439, G02B6/4479 take precedence) · CPC title

• G02B6/02395 Primary

  Glass optical fibre with a protective coating, e.g. two layer polymer coating deposited directly on a silica cladding surface during fibre manufacture (G02B6/02052, G02B6/02057, G02B6/024, G02B6/032, G02B6/105, G02B6/14 take precedence; coating on fibre gratings G02B6/02104; multilayer core or cladding G02B6/036; reinforcing splice joints G02B6/2558; optical cables, i.e. comprising protective structures external to the protective coating such as a jacket or plural coated optical fibres G02B6/44; coating of glass to obtain optical fibres C03C25/104) · CPC title

• G02B6/4403 Primary

  with ribbon structure (G02B6/4429, G02B6/4439, G02B6/4479 take precedence) · CPC title

• C03B2203/02

  External structure or shape details · CPC title