Sheer material for use in architectural coverings

Patent metadata

Field	Value
Publication number	US-11243337-B2
Application number	US-201916398875-A
Country	US
Kind code	B2
Filing date	Apr 30, 2019
Priority date	May 2, 2018
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

The present disclosure is generally directed to a covering for architectural features, which may include windows, doorways, archways, and the like, where the covering includes a panel made from a light diffusing material. The light diffusing material is designed and engineered to allow a significant amount of light to pass through the material for providing a desired visual effect while having improved dimensional stability. The covering may contain a light diffusing material that extends along a first direction of the covering (e.g., vertically). The light diffusing material may have an openness factor of about 60% or greater and contain pillars extending in the first direction and bridges extending between the pillars. Each pillar may contain at least two yarns, and each bridge may contain at least one yarn.

First claim

What is claimed:

1. A covering for an architectural feature comprising a light diffusing material that extends along a first direction of said covering, said light diffusing material having an openness factor of 60% or greater, said light diffusing material comprising: pillars extending in said first direction, each pillar comprising at least two yarns; a plurality of bridges between said pillars, each bridge comprising at least one bridge yarn, wherein at least one of the bridges comprises at least one bridge yarn that spans three adjacent pillars; wherein at least two yarns of each pillar comprises a pair of yarns arranged in a double helix forming a helical pair; and wherein each bridge comprises a yarn inserted between said helical pair and average spacing distance between adjacent bridges is half the pitch of said double helix.

2. A covering as defined in claim 1 , wherein at least one bridge yarn forms an acute angle with at least one pillar.

3. A covering as defined in claim 1 , wherein no bridge yarn is perpendicular to any of said pillars.

4. A covering as defined in claim 1 , wherein each bridge comprises at least two yarns.

5. A covering as defined in claim 4 , wherein each bridge comprises two parallel yarns.

6. A covering as defined in claim 1 , wherein each bridge comprises at least two yarns which cross each other between said pillars.

7. A covering as defined in claim 1 , wherein each pillar comprises at least three yarns.

8. A covering as defined in claim 1 , wherein each pillar comprises intersecting knitted loops of yarns.

9. A covering as defined in claim 1 , wherein a ratio of average spacing distance between adjacent bridges to average length of the bridges is about 1.

10. A covering as defined in claim 1 , wherein at least one bridge yarn is perpendicular to at least one pillar.

11. A covering as defined in claim 1 , wherein each pillar comprises at least two yarns which extend the length of said light diffusing material in said first direction.

12. A covering as defined in claim 1 , wherein said yarns are monofilament yarns.

13. A covering as defined in claim 1 , wherein said yarns are multifilament yarns.

14. A covering as defined in claim 1 , wherein said yarns have a denier of from at least 10 denier to at most 80 denier.

15. A covering as defined in claim 1 , wherein said light diffusing material has a basis weight of from at least 15 gsm to at most 100 gsm.

16. A covering as defined in claim 1 , wherein said yarns comprise bi-component filaments.

17. A covering as defined in claim 1 , wherein said yarns are thermally bonded together at crossover points.

18. A covering as defined in claim 1 , wherein the covering has a stiffness in said first direction that is greater than 1000 N/m at 0% elongation as measured by ASTM D5035.

19. A covering as defined in claim 1 , wherein the covering has a stiffness in a second direction that is greater than 1000 N/m at 0% elongation as measured by ASTM D5035.

20. A covering as defined in claim 1 , wherein a load of greater than 5 N is required to elongate said material in said first direction by 2% as measured by ASTM D5035.

21. A covering as defined in claim 1 , wherein a load of greater than 20 N is required to elongate said material in said first direction by 5% as measured by ASTM D5035.

22. A covering as defined in claim 1 , wherein a load of greater than 5 N is required to elongate said material in a second direction by 2% as measured by ASTM D5035.

23. A covering as defined in claim 1 , wherein said covering includes a roller and wherein said light diffusing material is engaged with said roller and configured to retract and extend by winding and unwinding said roller.

24. A covering as defined in claim 1 , comprising:
a front support member having a height in a first direction and a width in a second direction;
a back support member having a height in said first direction and a width in said second direction; and
a plurality of vanes extending between said front and back support members along said second direction, said vanes being configured to move at an angular orientation with respect to said front support member and said back support member;
wherein at least one of said front support member and said back support member is formed from said light diffusing material.

25. A covering as defined in claim 24 , wherein said front support member is formed from said light diffusing material and wherein said back support member is formed from a second light diffusing material that is different from the first light diffusing material.

Assignees

• Hunter Douglas

Inventors

• Malkan Sanjiv R

Classifications

• G02B5/0221

  the surface having an irregular structure (G02B5/0226 takes precedence) · CPC title

• D04B21/10

  Open-work fabrics · CPC title

• G02B6/0051

  Diffusing sheet or layer · CPC title

• D03D19/00

  Gauze or leno-woven fabrics · CPC title

• E06B9/34 Primary

  roller-type; {Roller shutters with adjustable lamellae} · CPC title