Surface-treated metal plate, cell container, and cell

Patent metadata

Field	Value
Publication number	US-11242591-B2
Application number	US-201816498741-A
Country	US
Kind code	B2
Filing date	Mar 30, 2018
Priority date	Mar 31, 2017
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

A surface-treated metal plate including: a metal plate; and a nickel-cobalt binary alloy layer formed on the metal plate. When a part having a content ratio of oxygen atoms of 5 atomic % or more as measured by X-ray photoelectron spectroscopic analysis is an oxide coating film, the nickel-cobalt binary alloy layer contains the oxide coating film with a thickness of 0.5 to 30 nm on a surface thereof, and when a pressure cooker test including temperature increasing, retention for 72 hours under a water-vapor atmosphere at a temperature of 105° C. and a relative humidity of 100% RH, and temperature decreasing is performed, the amount of increase in the thickness of the oxide coating film is 28 nm or less.

First claim

The invention claimed is:

1. A surface-treated metal plate comprising:
a metal plate; and
a nickel-cobalt binary alloy layer formed on the metal plate,
wherein when a part having a content ratio of oxygen atoms of 5 atomic % or more as measured by X-ray photoelectron spectroscopic analysis is an oxide coating film, the nickel-cobalt binary alloy layer comprises the oxide coating film on a surface thereof, a thickness of the oxide coating film being 0.5 to 30 nm,
when a measurement by X-ray photoelectron spectroscopic analysis is carried out on a surface on which the nickel-cobalt binary alloy layer comprising the oxide coating film is formed, a ratio of a number of cobalt atoms to a number of nickel atoms at an etching depth where the content ratio of oxygen atoms is 5% atomic (Co/Ni (5 atomic % of oxygen) ) is 0.3 to 1.9, and
when a pressure cooker test comprising temperature increasing in 30 to 60 minutes from room temperature to 105° C., retention for 72 hours under a water-vapor atmosphere at a temperature of 105° C. and a relative humidity of 100% RH, and temperature decreasing in 45 to 140 minutes from 105° C. to 50° C. is performed, an amount of increase in the thickness of the oxide coating film is 28 nm or less.

2. The surface-treated metal plate according to claim 1 ,
wherein when a crystal grain size is measured by electron backscatter diffraction on a surface of the oxide coating film, a ratio, by number, which is GS1 of crystal grains having a crystal grain size of 0.95 μm or more to crystal grains having a crystal grain size of 0.05 μm or more (GS1) is 19% or more.

3. The surface-treated metal plate according to claim 1 ,
wherein when a crystal grain size is measured by electron backscatter diffraction on a surface of the oxide coating film, a ratio, by number, of crystal grains having a crystal grain size of 0.95 μm or more to crystal grains having a crystal grain size of 0.05 μm or more (GS1) is less than 19%, and a ratio, by number, of crystal grains having a crystal grain size of 0.05 μm or more and less than 0.25 μm to crystal grains having a crystal grain size of 0.05 μm or more and less than 1.05 μm (GS2) is 56% or less.

4. The surface-treated metal plate according to claim 1 ,
wherein when a measurement by X-ray photoelectron spectroscopic analysis is carried out on the nickel-cobalt binary alloy layer, a ratio of a number of cobalt atoms to a number of nickel atoms at an etching depth in terms of SiO 2 of 40 nm (Co/Ni (40) ) is 0.5 to 3.2.

5. The surface-treated metal plate according to claim 1 ,
wherein the thickness of the oxide coating film is 35 nm or less after carrying out the pressure cooker test comprising temperature increasing in 30 to 60 minutes from room temperature to 105° C., retention for 72 hours under a water-vapor atmosphere at a temperature of 105° C. and a relative humidity of 100% RH, and temperature decreasing in 45 to 140 minutes from 105° C. to 50° C.

6. The surface-treated metal plate according to claim 1 ,
wherein an amount of cobalt contained in the nickel-cobalt binary alloy layer comprising the oxide coating film is 0.15 to 6.0 g/m 2 .

7. The surface-treated metal plate according to claim 1 , further comprising a nickel plating layer as an undercoating of the nickel-cobalt binary alloy layer.

8. The surface-treated metal plate according to claim 7 ,
wherein a total amount of nickel contained in the nickel-cobalt binary alloy layer and the nickel plating layer is 2.9 to 28.5 g/m 2 .

9. The surface-treated metal plate according to claim 1 ,
wherein the metal plate is a steel plate, and
the surface-treated metal plate further comprises an iron-nickel diffusion layer formed directly on the steel plate.

10. A battery case comprising the surface-treated metal plate according to claim 1 .

11. A battery comprising the battery case according to claim 10 .

12. The surface-treated metal plate according to claim 7 ,
wherein the metal plate is a steel plate, and
the surface-treated metal plate further comprises an iron-nickel diffusion layer formed directly on the steel plate.

13. The surface-treated metal plate according to claim 1 ,
wherein when a measurement by X-ray photoelectron spectroscopic analysis is carried out on the nickel-cobalt binary alloy layer, a ratio of a number of cobalt atoms to a number of nickel atoms (Co/Ni (5 atomic % of oxygen+40) ) where an etching depth in terms of SiO 2 of 40 nm from where the content ratio of oxygen atoms is 5 atomic % is 0.2 to 4.0.

Assignees

• Toyo Kohan Co Ltd

Inventors

• Nakano Yuji
• Matsushige Daisuke
• Yoshioka Koh

Classifications

• H01M50/133

  Thickness · CPC title

• H01M50/128

  with two or more layers of only inorganic material · CPC title

• H01M50/119

  Metals · CPC title

• C25D7/00

  Electroplating characterised by the article coated · CPC title

• C25D5/617

  Crystalline layers · CPC title