Bitumen which is solid at ambient temperature

Patent metadata

Field	Value
Publication number	US-11242287-B2
Application number	US-201716331958-A
Country	US
Kind code	B2
Filing date	Sep 5, 2017
Priority date	Sep 8, 2016
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

Bitumen pellets including a core and a coating layer, in which: the core includes at least one bitumen base, and the coating layer includes at least one fumed silica compound. Process for manufacturing bitumen pellets and also their use as road binder, in particular for the manufacture of bitumen mixes. Process for manufacturing bitumen mixes from bitumen pellets and also a process for transporting and/or storing and/or handling bitumen pellets.

First claim

The invention claimed is:

1. A bitumen pellet comprising
a core and
a coating layer that covers at least a part of a surface of the core and comprises at least one fumed silica compound, a mass of the at least one fumed silica compound representing between 0.2% and 10% by mass relative to a total mass of bitumen of the bitumen pellets,
wherein:
the core comprises
at least one bitumen base and
at least one chemical additive in an amount of between 0.1% and 5% by mass relative to a total mass of bitumen of the core, the at least one chemical additive being chosen from the group consisting of:
(a) a compound of general formula (I):
Ar1-R—Ar2  (I),

where:
Ar1 and Ar2 represent, independently of each other, a benzene nucleus or a system of fused aromatic nuclei of 6 to 20 carbon atoms, substituted with at least one hydroxyl group, and
R represents an optionally substituted divalent radical, the main chain of which comprises from 6 to 20 carbon atoms and at least one group chosen from amide, ester, hydrazide, urea, carbamate and anhydride functions;
(b) a compound of general formula (II):
R—(NH) n CONH—(X) m —NHCO(NH) n —R′  (II),

where:
the groups R and R′, which are identical or different, contain a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles,
the group X contains a saturated or unsaturated, linear, cyclic or branched hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles, and
n and m are integers having a value of 0 or 1, independently of each other; and
(c) a compound of general formula (V):
R″—(COOH) z   (V),

where:
R″ represents a linear or branched, saturated or unsaturated hydrocarbon-based chain comprising from 4 to 68 carbon atoms, and
z is an integer in a range of from 2 to 4.

2. The pellet as claimed in claim 1 , wherein the at least one fumed silica compound has a specific surface area of between 25 and 420 m 2 /g.

3. The pellet as claimed in claim 2 , wherein the at least one fumed silica compound has a specific surface area between 90 and 300 m 2 /g.

4. The pellet as claimed in claim 3 , wherein the at least one fumed silica compound has a specific surface area between 120 and 280 m 2 /g.

5. The pellet as claimed in claim 1 , wherein the at least one fumed silica compound has a mean particle size of between 5 and 50 nm.

6. The pellet as claimed in claim 1 , wherein the at least one fumed silica compound has a carbon content of between 0.1% and 10% by weight, relative to a total weight of the at least one fumed silica compound.

7. The pellet as claimed in claim 1 , wherein the at least one fumed silica compound is a fumed silica.

8. The pellet as claimed in claim 1 , wherein the at least one fumed silica compound is a hydrophilic fumed silica compound, a hydrophobic fumed silica compound, or a mixture thereof.

9. The pellet as claimed in claim 8 , wherein the at least one fumed silica compound is a hydrophilic fumed silica compound.

10. The pellet as claimed in claim 1 , wherein the coating layer further comprises at least one other anticaking compound.

11. The pellet as claimed in claim 1 , wherein the bitumen base has a needle penetrability measured at 25° C. according to standard EN 1426 of from 5 to 330 1/10 mm.

12. The pellet as claimed in claim 1 , wherein the bitumen base has a needle penetrability measured at 25° C. according to standard EN 1426 of from 20 to 220 1/10 mm.

13. The pellet as claimed in claim 1 , wherein the pellet is configured to show stability on transportation or storage or handling at a temperature that is in a range of up to 100° C. for a period of greater than or equal to 2 months.

14. The pellet as claimed in claim 13 , wherein the pellet is configured to show stability on transportation or storage or handling at a temperature that is in a range of up to 100° C. for a period of greater than or equal to 3 months.

15. A process for manufacturing the bitumen pellet as claimed in claim 1 , the process comprising:
i) forming the core from the at least one bitumen base,
ii) dusting or coating the core over all or part of its surface, with the at least one fumed silica compound or a composition comprising the at least one fumed silica compound and a solvent, and
iii) optionally, drying the pellet obtained in ii) at a temperature in a range of from 20 to 60° C., for a period in a range of from 5 minutes to 5 hours.

16. The pellet as claimed in claim 1 , which is a road binder.

17. A process for manufacturing bitumen mixes comprising at least one road binder and aggregates, the at least one road binder being chosen from the bitumen pellet as claimed in claim 1 , the process comprising:
heating the aggregates at a temperature ranging from 100° C. to 180° C.,
mixing the aggregates with the road binder in a tank, and
obtaining the bitumen mixes.

18. The process as claimed in claim 17 , wherein the process does not include heating the road binder before it is mixed with the aggregates.

19. The pellet as claimed in claim 7 , wherein
the at least one additive is the compound of general formula (V),
R″ is a saturated linear chain of formula C w H 2w with w being an integer in a range of from 4 to 12, and
z is 2.

20. The pellet as claimed in claim 19 , wherein the at least one additive is 1,10-decanedioic acid.

Assignees

• Total Marketing Services

Inventors

• Mouazen Mouhamad

Classifications

• C08L91/08 Primary

  Mineral waxes · CPC title

• C08K2201/006

  Additives being defined by their surface area · CPC title

• C08K2201/005

  Additives being defined by their particle size in general · CPC title

• C08L2555/24

  Asphalt produced between 100°C and 140°C, e.g. warm mix asphalt · CPC title

• C10C3/00

  Working-up pitch, asphalt, bitumen {(compositions of asphalts and other bitumenous materials C08L95/00)} · CPC title