Alumina-based composite oxide and production method for same

Patent metadata

Field	Value
Publication number	US-11242264-B2
Application number	US-201716069211-A
Country	US
Kind code	B2
Filing date	Jun 30, 2017
Priority date	Jun 30, 2017
Publication date	Feb 8, 2022
Grant date	Feb 8, 2022

Abstract

Provided is an alumina-based composite oxide having a large initial specific surface area and a small initial mean pore size, with excellent heat resistance of the specific surface area and pore volume; and a production method therefor. Specifically, provided is an alumina-based composite oxide wherein the initial crystallite diameter is 10 nm or less and the initial specific surface area is 80 m 2 /ml or more; after calcination at 1200° C. for 3 hours in air, the specific surface area is 10 m 2 /ml or more; the initial mean pore size is 10 nm or more and 50 nm or less; and after calcination at 1200° C. for 3 hours in air, the pore volume retention rate is 10% or more, which is determined by (P 1 /P 0 )×100 wherein P 0 represents an initial pore volume (ml/g), and P 1 represents a pore volume (ml/g) after calcination at 1200° C. for 3 hours in air.

First claim

The invention claimed is:

1. An alumina-based composite oxide, characterized in that the alumina-based composite oxide has an initial crystallite diameter of 10 nm or less and an initial specific surface area of 80 m 2 /ml or more;
the alumina-based composite oxide after calcination at 1200° C. for 3 hours in air has a specific surface area of 10 m 2 /ml or more;
the alumina-based composite oxide has an initial mean pore size of 10 nm or more and 50 nm or less; and
the alumina-based composite oxide after calcination at 1200° C. for 3 hours in air has a pore volume retention rate of 10% or more, the pore volume retention rate being represented by (P 1 /P 0 )×100 wherein P 0 represents an initial pore volume in ml/g, and P 1 represents a pore volume in ml/g after calcination at 1200° C. for 3 hours in air.

2. The alumina-based composite oxide according to claim 1 , wherein after calcination at 1200° C. for 3 hours in air, a specific surface area retention rate is 15% or more, the specific surface area retention rate being determined by (S 1 /S 0 )×100 wherein S 0 represents an initial specific surface area in m 2 /ml, and Si represents a specific surface area in m 2 /ml after calcination at 1200° C. for 3 hours in air.

3. The alumina-based composite oxide according to claim 1 , wherein the alumina-based composite oxide contains alumina in an amount of 20 wt % or more and 96 wt % or less based on a total content of the alumina-based composite oxide.

4. The alumina-based composite oxide according to claim 1 , comprising alumina and at least one oxide selected from the group consisting of 1) ceria, 2) zirconia, and 3) rare-earth oxides except for ceria and promethium oxide.

5. The alumina-based composite oxide according to claim 1 , comprising alumina and at least one oxide selected from the group consisting of
A) an oxide of at least one element selected from the group consisting of In, Si, Sn, Bi, and P,
B) an oxide of a transition metal except for rare-earth elements and precious metal elements, and
C) an alkaline-earth metal oxide,
wherein the total content of the oxides represented by A) to C) is 0.1 wt % or more and 40 wt % or less based on a total content of the alumina-based composite oxide.

6. The alumina-based composite oxide according to claim 5 , wherein the oxide of a transition metal is an oxide of at least one element selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Ta, and W.

7. The alumina-based composite oxide according to claim 5 , wherein the alkaline-earth metal oxide is an oxide of at least one element selected from the group consisting of Mg, Ca, Sr, and Ba.

Assignees

• Daiichi Kigenso Kagaku Kogyo

Inventors

• Hayashida Hiroyuki
• Hirose Yoshikazu

Classifications

• C01G25/006 Primary

  Compounds containing zirconium, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• C01P2002/52

  containing elements as dopants · CPC title

• C01F7/308

  Thermal decomposition of nitrates · CPC title

• C01P2002/54

  one element only · CPC title

• C01G25/00

  Compounds of zirconium · CPC title