Heat exchanger

Patent metadata

Field	Value
Publication number	US-11236952-B2
Application number	US-202016837974-A
Country	US
Kind code	B2
Filing date	Apr 1, 2020
Priority date	Apr 2, 2019
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

A heat exchanger may include an outer casing extending in a longitudinal direction and delimiting a volume through which a first fluid is flowable, and a tube bundle including a plurality of tube bodies arranged in the volume and through which a second fluid is flowable. In a cross section, the volume may have an inner surface area and an inner circumference and each tube body may have an outer circumference and an outer surface area. A ratio of a sum of the outer circumferences to the inner circumference may be at least 5.5, and a sum of the outer surface areas may account for 64% or less of the inner surface area. A residual cross section area of the inner surface area may be delimited between the outer casing and the plurality of tube bodies.

First claim

The invention claimed is:

1. A heat exchanger, comprising:
an outer casing extending in a longitudinal direction and delimiting a volume through which a first fluid is flowable in the longitudinal direction during operation;
a width direction extending transversely to the longitudinal direction;
a height direction extending transversely to the longitudinal direction and transversely to the width direction;
a tube bundle including a plurality of tube bodies through which a second fluid is flowable in the longitudinal direction during operation, the plurality of tube bodies arranged in the volume and extending in the longitudinal direction, the second fluid fluidically separated from the first fluid;
wherein, in a cross section defined by the width direction and the height direction, the volume has an inner surface area and an inner circumference and each tube body of the plurality of tube bodies has an outer circumference and an outer surface area;
wherein, in at least one portion of the volume extending in the longitudinal direction, at least one of:
a ratio of a sum of the outer circumference of each of the plurality of tube bodies to the inner circumference is at least 5.5; and
a sum of the outer surface area of each of the plurality of tube bodies accounts for 64% or less of the inner surface area;
wherein a residual cross section area of the inner surface area, through which the first fluid is flowable during operation, is delimited between the outer casing and the plurality of tube bodies.

2. The heat exchanger according to claim 1 , wherein the plurality of tube bodies are each structured as a flat tube.

3. The heat exchanger according to claim 1 , wherein:
each tube body of at least one subset of the plurality of tube bodies in the at least one portion of the volume have a tube height extending in the height direction; and
the tube height corresponds to 4.80% to 6.90% of a surface height of the inner surface area that extends in the height direction.

4. The heat exchanger according to claim 1 , wherein:
each tube body of at least one subset of the plurality of tube bodies in the at least one portion of the volume have a tube width extending in the width direction; and
the tube width corresponds to 24.00% to 24.90% of a surface width of the inner surface area that extends in the width direction.

5. The heat exchanger according to claim 1 , wherein:
each tube body of the plurality of tube bodies is disposed a width distance from each laterally adjacent tube body of the plurality of tube bodies; and
in at least one subset of the plurality of tube bodies in the at least one portion of the volume, the width distance corresponds to 2.00% to 3.00% of a surface width of the inner surface area that extends in the width direction.

6. The heat exchanger according to claim 1 , wherein:
each tube body of the plurality of tube bodies is disposed a height distance from each vertically adjacent tube body of the plurality of tube bodies; and
in at least one subset of the plurality of tube bodies in the at least one portion of the volume, the height distance corresponds to 1.80% to 2.30% of a surface height of the inner surface area that extends in the height direction.

7. The heat exchanger according to claim 1 , wherein each tube body of at least one subset of the plurality of tube bodies in the at least one portion of the volume have a wall thickness that corresponds to 0.48% to 0.56% of a surface width of the inner surface area that extends in the width direction.

8. The heat exchanger according to claim 1 , wherein the tube bundle includes a plurality of rows of the plurality of tube bodies, the plurality of rows extending in the width direction and disposed spaced apart from one another in the height direction.

9. The heat exchanger according to claim 8 , wherein each row of the plurality of rows includes 3 to 5 tube bodies of the plurality of tube bodies.

10. The heat exchanger according to claim 1 , wherein at least one tube body of the plurality of tube bodies is structured as a winglet tube body including a plurality of elements protruding into the at least one tube body.

11. The heat exchanger according to claim 1 , wherein each tube body of at least one subset of the plurality of tube bodies in the at least one portion of the volume have a wall thickness that corresponds to 0.43% to 0.50% of a surface height of the inner surface area that extends in the height direction.

12. The heat exchanger according to claim 1 , wherein the tube bundle includes a plurality of columns of the plurality of tube bodies, the plurality of columns extending in the height direction and disposed spaced apart from one another in the width direction.

13. The heat exchanger according to claim 12 , wherein each column of the plurality of columns includes 9 to 14 tube bodies of the plurality of tube bodies.

14. A heat exchanger, comprising:
an outer casing extending in a longitudinal direction and delimiting a volume through which a first fluid is flowable in the longitudinal direction during operation;
a width direction extending transversely to the longitudinal direction;
a height direction extending transversely to the longitudinal direction and transversely to the width direction;
a tube bundle including a plurality of tube bodies through which a second fluid is flowable in the longitudinal direction during operation, the plurality of tube bodies arranged in a plurality of rows and a plurality of columns within the volume and extending in the longitudinal direction, the second fluid fluidically separated from the first fluid;
wherein, in a cross section defined by the width direction and the height direction, the volume has an inner circumference surrounding an inner surface area and each tube body of the plurality of tube bodies has an outer circumference surrounding an outer surface area;
wherein, at least one of:
a ratio of a sum of the outer circumference of each of the plurality of tube bodies to the inner circumference is at least 5.5; and
a sum of the outer surface area of each of the plurality of tube bodies accounts for 64% or less of the inner surface area;
wherein a residual cross section area of the inner surface area, through which the first fluid is flowable during operation, is delimited between the outer casing and the plurality of tube bodies.

15. The heat exchanger according to claim 14 , wherein:
the plurality of tubes bodies of each row of the plurality of rows are disposed a width distance from one another; and
the width distance corresponds to 2.00% to 3.00% of a surface width of the inner surface area that extends in the width direction.

16. The heat exchanger according to claim 14 , wherein:
the plurality of tubes bodies of each column of the plurality of columns are disposed a height distance from one another; and
the height distance corresponds to 1.80% to 2.30% of a surface height of the inner surface area that extends in the height direction.

17. A heat exchanger, comprising:
a longitudinal direction, a width direction extending transversely to the longitudinal direction, and a height direction extending transversely to the longitudinal direction and transversely to the width direction;
an outer casing extending in the longitudinal direction and delimiting a volume through which a first fluid is flowable during operation;
a tube bundle including a plurality of flat tube bodies through which a second fluid is flowable during operation, the plurality of tube bodies arranged within the volume and extending in the longitudinal direct

Assignees

• Mahle Int Gmbh

Inventors

• Panic Predrag
• Schmadl Dieter

Classifications

• F28D7/1653 Primary

  the conduit assemblies having a square or rectangular shape · CPC title

• F28F1/40 Primary

  the means being only inside the tubular element · CPC title

• F28F9/22

  Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates · CPC title

• F28F2240/00

  Spacing means · CPC title

• F28D7/1684

  the conduits having a non-circular cross-section · CPC title