Gas turbine engine power setting

Patent metadata

Field	Value
Publication number	US-11236635-B2
Application number	US-201916423461-A
Country	US
Kind code	B2
Filing date	May 28, 2019
Priority date	Nov 2, 2018
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

A method of calibrating a gas turbine engine having a propulsive fan, and an engine core, the method including: measuring a total thrust generated by the engine; measuring the thrust generated by the engine core; measuring first and second engine performance parameters; based on the total thrust and engine core thrust, determining a thrust generated by the propulsive fan; providing a first power setting parameter associating the fan thrust with the first engine performance parameter; and providing a second power setting parameter associating the engine core thrust with the second engine performance parameter.

First claim

The invention claimed is:

1. A method of calibrating a gas turbine engine having a propulsive fan, and an engine core, the method comprising:
measuring a total thrust generated by the engine;
determining a thrust generated by the engine core;
measuring first and second engine performance parameters;
based on the total thrust and the thrust generated by the engine core, determining a thrust generated by the propulsive fan;
providing a first power setting parameter associating the thrust generated by the fan with the first engine performance parameter; and
providing a second power setting parameter associating the thrust generated by the engine core with the second engine performance parameter,
wherein the first power setting parameter and the second power setting parameter provide the thrust generated by the fan and the thrust generated by the engine core as functions of the first engine performance parameter and the second engine performance parameter, respectively.

2. The method of claim 1 , wherein determining the thrust generated by the engine core comprises:
measuring a temperature and pressure at an entry of a core nozzle; and
determining the thrust generated by the engine core based on the measured temperature and pressure.

3. The method of claim 2 , wherein the temperature and pressure are measured by a test rig comprising the core nozzle.

4. The method of claim 3 , wherein the test rig further comprises: a nacelle arranged to receive the engine core and the propulsive fan, wherein the nacelle at least partially defines a bypass duct around the engine core.

5. The method of claim 3 , wherein the test rig is arranged to support the gas turbine engine and comprises load cells for measuring the total thrust generated by the engine.

6. The method of claim 1 wherein:
the first power setting parameter correlates the first engine performance parameter to the thrust generated by the fan for a range of values of the first engine performance parameter; and
the second power setting parameter correlates the second engine performance parameter to the thrust generated by the engine core for a range of values of the second engine performance parameter.

7. The method of claim 6 , wherein measuring the total thrust and determining the thrust generated by the engine core comprises:
operating the engine at an output level;
allowing the operation of the engine to stabilise;
determining the first power setting parameter and the second power setting parameter at the output level; and
changing the output level and repeating the steps of allowing the operation of the engine to stabilise and determining the first power setting parameter and the second power setting parameter at the output level.

8. The method of claim 1 , wherein the first engine performance parameter comprises a parameter selected from:
rotational speed of a shaft driven by a turbine of the engine core, and arranged to drive rotation of the fan directly;
rotational speed of a shaft driven by a turbine of the engine core, and arranged to drive rotation of the fan through a gearbox;
rotational speed of a shaft driven by a turbine of the engine core, and arranged to drive a compressor of the engine core;
an air pressure in a bypass duct; or
a torque measurement of the fan.

9. The method of claim 1 , wherein the second engine performance parameter comprises a parameter selected from:
an air pressure or temperature at an entry or exit of the engine core;
an air pressure or temperature at the entry or exit of the engine core as a function of one or more of altitude, speed/Mach number, or an ambient temperature in a form of a difference from International Standard Atmosphere (ISA) temperature; or
a measurement of an air pressure or temperature at any stage of the engine core.

10. The method of claim 1 , further comprising:
outputting the first power setting parameter to a first data card associated with the fan; and
outputting the second power setting parameter to a second data card associated with the engine core,
wherein the first and second data cards are arranged to be coupled to an engine control unit of the engine.

11. The method of claim 1 , wherein:
the engine core comprises a turbine, a compressor, a core shaft connecting the turbine to the compressor, and a gearbox that is configured to receive an input from the core shaft, and output drive to the fan so as to drive the fan at a lower rotational speed than the core shaft; and
the fan comprises a plurality of fan blades.

12. The method of claim 11 , wherein:
the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft;
the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and
the second turbine, the second compressor, and the second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.

Assignees

• Rolls Royce Plc

Inventors

• Wilson Matthew J
• Renold-Smith William

Classifications

• F02C7/057

  Control or regulation (conjointly with fuel supply control F02C9/50, with nozzle area control F02K1/16) · CPC title

• F02K3/02

  in which part of the working fluid by-passes the turbine and combustion chamber · CPC title

• F01D21/003 Primary

  Arrangements for testing or measuring (for measuring vibrations G01H) · CPC title

• F02C9/00 Primary

  Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants (controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05) · CPC title

• F05D2260/83

  Testing, e.g. methods, components or tools therefor · CPC title