Electroplating method

Patent metadata

Field	Value
Publication number	US-11236431-B2
Application number	US-201716495733-A
Country	US
Kind code	B2
Filing date	May 11, 2017
Priority date	Apr 14, 2017
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

A method includes: agitating base members that has been immersed in an electrolytic solution inside of an electroplating tank so as to flow in a circumference direction along an inner wall of the electroplating tank; and electroplating the base members flowing along the circumference direction in the electrolytic solution inside of the electroplating tank. The flow of the base members along the circumference direction is caused by a flow of magnetic media along the circumference direction in the electrolytic solution inside of the electroplating tank or is caused by rotation of an agitation unit provided at a bottom side of the electroplating tank. At least one of the base members touches a bottom cathode, and a base member positioned upward relative to the base member touching the bottom cathode is electrically connected to the bottom cathode via at least the base member touching the bottom cathode.

First claim

The invention claimed is:

1. A method for electroplating, comprising:
agitating a multiple of base members immersed in an electrolytic solution inside of an electroplating tank to flow in a circumferential direction along an inner wall of the electroplating tank; and
electroplating the multiple of base members flowing along the circumferential direction in the electrolytic solution inside of the electroplating tank, wherein
the flow of the multiple of base members is caused by a flow of magnetic media along the circumferential direction in the electrolytic solution inside of the electroplating tank or is caused by rotation of an agitation unit provided at a bottom side of the electroplating tank, wherein
the multiple of base members flow in the circumferential direction in the electrolytic solution inside of the electroplating tank such that at least one of the multiple of base members that is flowing along the circumferential direction in the electrolytic solution directly touches a bottom cathode provided at a bottom side of the electroplating tank and is electroplated, and a base member positioned at an upper position relative to said base member directly touching the bottom cathode is electrically connected to the bottom cathode via at least said base member directly touching the bottom cathode and is electroplated, wherein said agitating and said electroplating are performed simultaneously during a given time window such that the multiple of base members are electroplated to have a common single color.

2. The method for electroplating of claim 1 , wherein the bottom cathode extends along the circumferential direction and/or a top anode associated with the bottom cathode extends along the circumferential direction.

3. The method for electroplating of claim 1 , wherein the electroplating tank includes a tubular portion, and the tubular portion is a stationary member.

4. The method for electroplating of claim 1 , wherein the magnetic media are bar-like or needle-like members.

5. The method for electroplating of claim 1 , wherein a maximum rpm of the multiple of base members inside of the electroplating tank is less than 40 rpm.

6. The method for electroplating of claim 1 , wherein the multiple of base members includes first and second subsets temporarily grouped, said at least one of the multiple of base members included in the first subset of the multiple of base members and not included in the second subset of the multiple of base members.

7. The method for electroplating of claim 1 , wherein said agitating is performed to allow respective base members of the multiple of base members to collide with one another.

8. A method of producing electroplated articles through the method of claim 1 , the electroplated articles produced through said agitating and said electroplating simultaneously performed.

9. A method for electroplating, comprising:
agitating multiple base members immersed in an electrolytic solution inside of an electroplating tank to flow in a circumferential direction along an inner wall of the electroplating tank; and
electroplating the multiple base members flowing along the circumferential direction in the electrolytic solution inside of the electroplating tank, wherein
the flow of the multiple base members is caused by a flow of magnetic media along the circumferential direction in the electrolytic solution inside of the electroplating tank or is caused by rotation of an agitation unit provided at a bottom side of the electroplating tank, wherein
the multiple base members flow in the circumferential direction in the electrolytic solution inside of the electroplating tank such that at least one of the multiple base members that is flowing along the circumferential direction in the electrolytic solution directly touches a bottom cathode provided at a bottom side of the electroplating tank and is electroplated, and a base member positioned at an upper position relative to said base member directly touching the bottom cathode is electrically connected to the bottom cathode via at least said base member directly touching the bottom cathode and is electroplated, wherein each of the base members includes one or more base member-metallic elements, wherein
an electroplated layer is formed directly on the base member by said electroplating, the electroplated layer including at least a first electroplated layer-metallic element and a second electroplated layer-metallic element that is different from the first electroplated layer-metallic element, wherein
the second electroplated layer-metallic element is a metallic element that is identical to at least one of the one or more base member-metallic elements, and wherein
a ratio of the second electroplated layer-metallic element in the electroplated layer is continuously decreased as being away from the base member in a thickness direction of the electroplated layer and/or a clear interface does not exist between the base member and the electroplated layer in a TEM image.

10. The method for electroplating of claim 9 , wherein one or more of conditions (a)-(g) are satisfied:
(a) a thickness of a portion of the electroplated layer where the ratio of the second electroplated layer-metallic element is continuously decreased as being away from the base member in the thickness direction thereof is equal to or greater than 10 nm;
(b) a thickness of a portion of the electroplated layer where the ratio of the second electroplated layer-metallic element is continuously decreased as being away from the base member in the thickness direction thereof is equal to or less than 80 nm or 60 nm or 30 nm or 20 nm;
(c) a ratio of the first electroplated layer-metallic element at a surface of the electroplated layer is less than 100%;
(d) a ratio of the first electroplated layer-metallic element in the electroplated layer is decreased as being closer to the base member in the thickness direction of the electroplated layer;
(e) a thickness of the electroplated layer is equal to or less than 150 nm;
(f) the base member is metal or alloy at least including copper as the one or more of the base member-metallic elements; and
(g) the electroplated layer is metal or alloy at least including tin as the first electroplated layer-metallic element.

11. The method for electroplating of claim 10 , wherein one or both of conditions of (h) and (i) are satisfied:
(h) the electroplated layer has an opposite surface that is positioned opposite to the base member, and wherein decrease of the ratio of the second electroplated layer-metallic element in the electroplated layer continues up to the opposite surface or to proximity of the opposite surface in the thickness direction of the electroplated layer; and
(i) the electroplated layer has an opposite surface that is positioned opposite to the base member, and wherein particle-like portions and/or nubby portions are two-dimensionally formed in the opposite surface.

Assignees

• Ykk Corp

Inventors

• Iimori Masayuki
• Takeda Ryosuke

Classifications

• C25D5/627

  Electroplating characterised by the visual appearance of the layers, e.g. colour, brightness or mat appearance · CPC title

• A44B19/26

  Sliders · CPC title

• C25D5/617

  Crystalline layers · CPC title

• C25D17/16

  Apparatus for electrolytic coating of small objects in bulk · CPC title

• C25D5/625

  Discontinuous layers, e.g. microcracked layers · CPC title