Dunnage cut-assist biasing member

Patent metadata

Field	Value
Publication number	US-11235548-B2
Application number	US-201615282885-A
Country	US
Kind code	B2
Filing date	Sep 30, 2016
Priority date	Oct 2, 2015
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

A conversion apparatus is provided herein. The conversion apparatus includes a cutting member having an edge configured for cutting the dunnage material. The conversion apparatus also includes a biasing member that is located adjacent to the cutting member such that the dunnage material passes between the biasing member and the cutting member. The biasing member operably contacts the dunnage material thereby biasing the dunnage material against the cutting member. The position of the biasing member relative to the cutting member is such that in response to the dunnage material being retracted back into the conversion apparatus the cutting member begins to sever the dunnage material, but in response to the dunnage material traveling in the dispensing direction the cutting member does not begin to sever the dunnage material due to the relative position.

First claim

What is claimed is:

1. A conversion apparatus for processing a dunnage material along a path, comprising:
a cutting member having an edge configured for cutting or tearing the dunnage material; and
a biasing member located adjacent to the cutting member and having a cutting position in which the dunnage material passes between the biasing member and the cutting member with the biasing member bending the dunnage material to deflect the path around an end of the cutting member so that in response to the dunnage material being retracted back into the conversion apparatus the cutting member begins to sever the dunnage material.

2. The conversion apparatus of claim 1 , wherein when the cutting member is in the cutting position it bends the dunnage material to provide an elbow in the dunnage material path where the dunnage material is bent around the cutting member, wherein when the dunnage material is driven in a dispensing direction, the elbow in the dunnage material is biased away from the cutting member, and in a reverse direction the elbow is biased toward the cutting member to begin the severing of the dunnage.

3. The conversion apparatus of claim 1 , wherein the biasing member is movable between the cutting position and a dispensing position, in which the dunnage material is dispensed past the cutting member.

4. The conversion apparatus of claim 3 , wherein the cutting member includes teeth having adjacent points with a trough there between, wherein the biasing member includes a plurality of fingers and the plurality of fingers are positioned relative to one another such that, in response to moving toward the cutting member and into the cutting position, each finger fits into the trough between the adjacent points of the cutting member teeth.

5. The conversion apparatus of claim 3 , further comprising a drum that is rotated by a drive mechanism and contacts the dunnage material to advance the dunnage material in a first direction and retract the dunnage material in a second direction within the apparatus, wherein the drum drives a biasing linkage that actuates the biasing member.

6. The conversion apparatus of claim 5 , wherein the biasing linkage comprises an actuator wheel that is positioned adjacent the drum such that the dunnage material is guided between the actuator wheel and the drum, wherein the actuator wheel is in mechanical connection with the biasing member such that rotation of the actuator wheel drives the biasing linkage.

7. The conversion apparatus of claim 6 , wherein the biasing linkage comprises an actuator arm associated with the actuator wheel, wherein the actuator arm rotates with actuation of the biasing member.

8. The conversion apparatus of claim 7 , wherein an angular rotation of the actuator arm rotates less than a full rotation while the actuator wheel is operable to continually rotate.

9. The conversion apparatus of claim 7 , wherein the actuator arm is connected to the biasing member through a link member having a pivot connection at the actuator arm and a pivot connection at the biasing member causing an angular rotation of the actuator arm to correspond to an angular rotation of the biasing member.

10. The conversion apparatus of claim 7 , wherein the actuator arm includes a slot with the ends of the slot defining a first position and a second position forming limits to an angular rotation of the actuator arm.

11. The conversion apparatus of claim 10 , wherein the actuator arm is connected to the actuator wheel through a clutch mechanism.

12. The conversion apparatus of claim 11 , wherein the clutch mechanism comprises a belt attached at each end to the actuator arm and wrapping more than 90 degrees around the actuator wheel.

13. The conversion apparatus of claim 12 , wherein the clutch mechanism allows the actuator wheel to rotate relative to the actuator arm once the actuator arm extends to the first position, allowing the actuator wheel to rotate with the actuator arm between the first position and the second position, and allowing the actuator wheel to rotate relative to the actuator arm once the arm extends to the second position.

14. The conversion apparatus of claim 13 , wherein the actuator wheel and the drum are connected such that they rotate together and the drum is rotated by the drive mechanism, which in turn advances the dunnage material and rotates the actuator wheel.

15. The conversion apparatus of claim 5 , wherein the biasing linkage includes opposing actuator arms, opposing links, and opposing biasing members that each operate on opposing sides of the path of the dunnage material.

16. The conversion apparatus of claim 1 , wherein the biasing member is positioned to contact the dunnage material downstream of the cutting member such that the biasing member changes the path of the dunnage material to bend around the cutting member causing the cutting member to cut the dunnage material when driving in a reverse direction.

17. The conversion apparatus of claim 1 , further comprising a converting station that is configured to form dunnage out of the dunnage material prior to feeding the dunnage material through the conversion apparatus.

18. The conversion apparatus of claim 1 , wherein the biasing member deflects the path when the biasing member is in the cutting position such that the path forms a bend of at least 15°.

19. The conversion apparatus of claim 18 , wherein the biasing member deflects the path when the biasing member is in the cutting position such that the path forms the bend of at least 45°.

20. The conversion apparatus of claim 1 , wherein the biasing member forces the dunnage material against the cutting member when the biasing member is in the cutting position.

21. The conversion apparatus of claim 1 , wherein there is no contact between the biasing member and the dunnage material where the dunnage material contacts the cutting member but there is contact between the biasing member and the dunnage material downstream of the cutting member when the biasing member is in the cutting position.

22. The conversion apparatus of claim 1 , wherein the biasing member is movable relative to the cutting mechanism between a dispensing position configured to allow the dunnage material to exit from the apparatus and the cutting position that bends the dunnage material around the edge of the cutting member in the cutting position to cause the cutting member to sever the dunnage material.

23. The conversion apparatus of claim 22 , further comprising a driving mechanism that drives the dunnage material in a first direction causing the dunnage material to be dispensed and in a second direction opposite the first direction along the path, wherein in response to the driving mechanism driving the dunnage material in the second direction, the biasing member is moved into the cutting position and biases the dunnage material around the edge, and in response to the driving mechanism driving the dunnage material in the first direction, the biasing member is moved into the dispensing position away from the cutting member such that the dunnage material is not biased around the edge of the cutting member.

24. The conversion apparatus of claim 23 , further comprising a drum that is rotated by the drive mechanism and contacts the dunnage material to advance the dunnage material in the first direction and retract the dunnage material in the second direction within the apparatus, wherein the drum drives a biasing linkage that

Assignees

• Pregis Innovative Packaging Llc

Inventors

• Wetsch Thomas D
• Tegel Robert

Classifications

• B26D2007/082

  Guiding or pushing a web into a favorable position by deflector means · CPC title

• B31D2205/0023

  as web from a roll · CPC title

• B31D5/0043 Primary

  including crumpling flat material · CPC title

• B31D2205/0035

  as fan folded web · CPC title

• B31D5/0039

  for making dunnage or cushion pads · CPC title