3-D printing

Patent metadata

Field	Value
Publication number	US-11235521-B2
Application number	US-201716077752-A
Country	US
Kind code	B2
Filing date	Jul 14, 2017
Priority date	Jul 14, 2017
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

This disclosure relates to a method of 3-D printing comprising: applying a layer of build material onto a print platform, wherein the build material comprises particles of a polymer comprising polymer chains having at least one reactive group that is protected with a protecting group; printing a de-protecting agent at selected locations on the layer of build material; and coalescing particles of the polymer at the printed locations on the layer of build material to form a coalesced polymer layer.

First claim

The invention claimed is:

1. A method of 3-D printing, comprising:
a. applying a layer of build material onto a print platform, wherein the build material comprises particles of a polymer comprising polymer chains having at least one reactive group that is protected with a protecting group,
b. printing a de-protecting agent at selected locations on the layer of build material, and
c. coalescing particles of the polymer at the printed locations on the layer of build material to form a coalesced polymer layer.

2. The method as claimed in claim 1 , which further comprises:
d. separating particles of the polymer from the coalesced polymer layer,
e. applying at least some of the separated particles over the coalesced polymer layer as a further layer of build material,
f. printing the de-protecting agent at selected locations on the further layer of build material,
g. coalescing particles of the polymer at the printed locations on the further layer of build material to form a further coalesced polymer layer; and
h. optionally repeating steps d) to g).

3. The method as claimed in claim 1 , wherein the de-protecting agent is printed by inkjet printing.

4. The method as claimed in claim 1 , wherein the at least one reactive group comprises at least one amino, carboxyl and/or hydroxyl group that is protected with the protecting group.

5. The method as claimed in claim 4 , wherein the polymer is a polyamide or polyester.

6. The method as claimed in claim 5 , wherein:
the polymer is a polyamide that comprises a terminal amide group that comprises an amino group that is protected with a protecting group and/or a terminal carboxylic acid group that comprises carboxyl group that is protected with a protecting group; or
the polymer is a polyester that comprises a terminal hydroxyl group that is protected with a protecting group and/or a terminal carboxylic acid group that comprises a carboxyl group protected with a protecting group.

7. The method as claimed in claim 1 , wherein the polymer chains have at least one protected amino group that is selected from at least one of 9-fluorenylmethyl carbamate, t-butyl carbamate, benzyl carbamate, acetamide, trifluoroacetamide, phthalimide, benzylamine, triphenylmethylamine, benzylideneamine, p-toluenesulfonamide.

8. The method as claimed in claim 1 , wherein the polymer chains have at least one protected carboxylic acid group that is selected from a methyl ester, t-butyl ester, benzyl ester, S-t-butyl ester and 2-alkyl-1,3-oxazoline.

9. The method as claimed in claim 1 , wherein the polymer chains have at least one protected hydroxyl group that is selected from methoxymethyl ether, tetrahydropyranyl ether, t-butyl ether, allyl ether, benzyl ether, t-butyldimethylsilyl ether, t-butyldiphenylsilyl ether, acetic acid ester, pivalic acid ester and benzoic acid ester.

10. The method as claimed in claim 1 , wherein the particles of the polymer have an average particle size of 10 to 100 μm and a melting point from 80 to 400 degrees C.

11. The method as claimed in claim 3 , wherein:
the de-protecting agent is for de-protecting a protected amino, hydroxyl, carboxyl and/or carbonyl group, and
the de-protecting agent is included with water in an inkjet de-protecting composition.

12. The method as claimed in claim 11 , wherein the deprotecting agent is selected from a Bronsted/Lewis acid, base, electrophile, or nucleophile.

13. The method composition as claimed in claim 11 , wherein the inkjet de-protecting composition comprises 0.5 to 30 weight % of the de-protecting agent.

Assignees

• Hewlett Packard Development Co
• Hewlett Packard Development Lp

Inventors

• Woodruff Shannon Reuben
• Emamjomeh Ali
• Feng Yi
• Fung Erica
• Fleischmann Carolin
• Schmid Geoffrey

Classifications

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B29C64/165 Primary

  using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29K2077/00

  Use of {PA, i.e.} polyamides, e.g. polyesteramides {or derivatives thereof}, as moulding material · CPC title

• C09D11/104

  Polyesters · CPC title