Method of testing ERW pipe weld seam for susceptibility to hydrogen embrittlement

Patent metadata

Field	Value
Publication number	US-11235427-B2
Application number	US-202016773485-A
Country	US
Kind code	B2
Filing date	Jan 27, 2020
Priority date	Jan 27, 2020
Publication date	Feb 1, 2022
Grant date	Feb 1, 2022

Abstract

A method of managing a tubular having a seam that exhibits signs of hydrogen induced cracking that extends radially along the seam, and which is different from classic step-wise cracking. Included in the method is evaluating the strength and ductility specimens taken from the tubular that have been hydrogen charged; and which provides an indication if the seam is susceptible to hydrogen embrittlement. The strength is evaluated by comparing tensile strength of the hydrogen charged specimen with that specified in an industry standard, such as API 5L. The ductility is evaluated based on comparing percent elongation of the hydrogen charged specimen with percent elongation of a specimen obtained from the tubular and not hydrogen charged. Tubulars with seams found susceptible to hydrogen embrittlement would not be put into sour service, whereas those found not susceptible to hydrogen embrittlement can be put in a sour service.

First claim

What is claimed is:

1. A method of handling a tubular comprising:
obtaining specimens taken from a tubular having a seam that exhibits hydrogen induced cracks;
hydrogen charging a first one of the specimens to define a hydrogen charged specimen;
obtaining tensile test results of the hydrogen charged specimen; and
determining the seam is susceptible to hydrogen embrittlement based on the tensile strength of the hydrogen charged specimen and the percentage elongation of the hydrogen charged specimen.

2. The method of claim 1 , wherein the hydrogen induced cracks are oriented along a thickness of the tubular.

3. The method of claim 1 , wherein it is determined that the seam is susceptible to hydrogen embrittlement if the tensile strength of the hydrogen charged specimen is less than the minimum specified for the applicable grade as provided in API 5L.

4. The method of claim 1 , wherein it is determined that the seam is susceptible to hydrogen embrittlement if the hydrogen charged specimen has a percent elongation that is less the percent elongation of a reference specimen by at least about 5 percent, and wherein the reference specimen is obtained from the tubular and maintained at ambient.

5. The method of claim 1 , wherein the specimen that is hydrogen charged is obtained from a section of the tubular having a length extending along a circumference of the tubular and that intersects a seam on the tubular.

6. The method of claim 1 , wherein the step of obtaining specimens takes place after a preliminary specimen taken from the tubular is subjected to testing in accordance with NACE TM0284.

7. The method of claim 1 , wherein the step of hydrogen charging comprises exposing the specimen to hydrogen sulfide for a period of time up to 120 hours.

8. The method of claim 1 , further comprising determining the seam is not susceptible to hydrogen embrittlement if (1) the tensile strength of the hydrogen charged specimen is at least as great as the minimum specified for the applicable grade as provided in API 5L and (2) the percent elongation of the hydrogen charged specimen is less than the percent elongation of a reference specimen by up to about 5 percent, and wherein the reference specimen has properties that are substantially the same as the tubular.

9. The method of claim 1 , wherein the tubular comprises a first tubular, the method further comprising installing a second tubular made from the same material as the first tubular in a service exposing the second tubular to a sour service if it is determined the seam is not susceptible to hydrogen embrittlement.

10. A method of handling a tubular comprising:
identifying a tubular having a seam with hydrogen induced cracks oriented radially with respect to an axis of the tubular;
obtaining specimens taken from the tubular;
hydrogen charging one of the specimens to define a hydrogen charged specimen;
obtaining tensile test results of the hydrogen charged specimen;
obtaining tensile test results of a reference specimen having material properties that are substantially the same as material properties of the tubular; and
determining the seam is susceptible to hydrogen embrittlement if (1) the tensile strength of the hydrogen charged specimen is less than the minimum specified for the applicable grade as provided in API 5L and (2) the percentage elongation of the hydrogen charged specimen is less than the percent elongation of the reference specimen by an amount that is at least greater than about 5 percent.

11. The method of claim 10 , further comprising determining the seam is not susceptible to hydrogen embrittlement if (1) the tensile strength of the hydrogen charged specimen is at least as great as the minimum specified for the applicable grade as provided in API 5L and (2) the percentage elongation of the hydrogen charged specimen is less than the percent elongation of the reference specimen by an amount up to about 5 percent.

12. The method of claim 11 , further comprising using the tubular in a sour service if it is determined that the seam is not susceptible to hydrogen embrittlement.

13. The method of claim 11 , wherein the tubular comprises a first tubular, the method further comprising using a second tubular in a sour service if it is determined that the seam is not susceptible to hydrogen embrittlement, and wherein the second tubular is the same or similar to the first tubular.

14. A method of handling a tubular comprising:
obtaining specimens taken from the tubular having hydrogen induced cracks in a seam of the tubular;
hydrogen charging a first one of the specimens to define a hydrogen charged specimen;
obtaining strength and ductility values of the hydrogen charged specimen; and
determining the seam is susceptible to hydrogen embrittlement based on the strength and ductility values.

15. The method of claim 14 , wherein the strength and ductility values comprise tensile strength and elongation of the hydrogen charged specimen.

16. The method of claim 15 , further comprising comparing the tensile strength with a standard tensile strength of a material having the same properties as the specimen that is subjected to hydrogen charging.

17. The method of claim 14 , further comprising comparing a percent elongation of the hydrogen charged specimen with a reference specimen obtained from the tubular, wherein the reference specimen was maintained at ambient.

Assignees

• Saudi Arabian Oil Co

Inventors

• Al-Muaili Saad M
• Al-Anezi Mohammed A
• Ba Bakri Khalid A

Classifications

• G01N17/00

  Investigating resistance of materials to the weather, to corrosion, or to light · CPC title

• G01N2203/0296

  Welds · CPC title

• B23K2101/06

  Tubes · CPC title

• B23K31/12 Primary

  relating to investigating the properties, e.g. the weldability, of materials · CPC title

• G01N2203/024

  Corrosive · CPC title