LED driver and method

Patent metadata

Field	Value
Publication number	US-11234310-B2
Application number	US-201816648452-A
Country	US
Kind code	B2
Filing date	Sep 20, 2018
Priority date	Sep 20, 2017
Publication date	Jan 25, 2022
Grant date	Jan 25, 2022

Abstract

An LED driver comprises a current source and a power supply configured to provide a power supply output voltage to the current source. The LED driver further comprises a controller configured to measure a voltage drop over the current source and to generate a feedback signal in response to the measured voltage drop. The power supply comprises a power supply regulator configured to regulate the power supply output voltage of the power supply between a minimum power supply output voltage and a maximum power supply output voltage, the power supply regulator comprising a power supply regulator input.The feedback signal is provided to the power supply regulator input, in a range from a first feedback signal value representing a minimum power supply output voltage to a second feedback signal value representing a maximum power supply output voltage.At a start-up of the LED driver, the controller provides the feedback signal at the first feedback signal value, and the power supply regulator, in response to receiving the first feedback signal value, controls the power supply to provide the minimum power supply output voltage.

First claim

The invention claimed is:

1. An LED driver for driving at least one LED, the LED driver comprising:
a current source configured to generate an LED drive current, and
a power supply configured to provide a power supply output voltage to the current source,
the LED driver further comprising a controller configured to measure a voltage drop over the current source and to generate a feedback signal in response to the measured voltage drop,
the power supply comprising a power supply regulator configured to regulate the power supply output voltage of the power supply between a minimum power supply output voltage and a maximum power supply output voltage, the power supply regulator comprising a power supply regulator input,
wherein the feedback signal is provided by the controller to the power supply regulator input, the controller being configured to provide the feedback signal in a range from a first feedback signal value representing the minimum power supply output voltage to a second feedback signal value representing the maximum power supply output voltage,
wherein the power supply regulator is configured to, when the power supply regulator does not receive at the power supply regulator input the feedback signal from the controller, control the power supply to provide the minimum power supply output voltage,
wherein the controller is configured to at a start-up of the controller provide the feedback signal at the first feedback signal value representing the minimum power supply output voltage, and
wherein the power supply regulator is configured to, in response to receiving the first feedback signal value, control the power supply to provide the minimum power supply output voltage.

2. The LED driver according to claim 1 , wherein a power supply terminal of the controller is connected to a power supply output of the power supply to be powered by the power supply output voltage, the LED driver being configured to:
start an operation of the power supply when a power supply input voltage to power the power supply is applied to the power supply, the starting of the operation of the power supply providing that the power supply output voltage rises,
start an operation of the controller when the power supply output voltage has risen to a minimum level required to power the controller,
the controller being configured to initially provide the first feedback signal value representing the minimum power supply output voltage, when the controller has been powered-up from the power supply output voltage.

3. The LED driver according to claim 1 , wherein the power supply regulator comprises a regulator input circuit, electrically connected to the power supply regulator input and configured to set the power supply regulator input to the first feedback signal value when receiving no feedback signal.

4. The LED driver according to claim 1 , wherein the controller is further configured to:
measure a voltage over the at least one LED,
compare the measured voltage over the at least one LED to a minimum expected value of the voltage over the at least one LED, and
increase a value of the feedback signal when the voltage over the at least one LED is below the minimum expected value.

5. The LED driver according to claim 4 , wherein the controller is further configured to:
measure a current through the at least one LED, and
derive the minimum value of the voltage over the at least one LED from the measured current through the at least one LED.

6. The LED driver according to claim 1 , wherein the controller is further configured to:
measure a current through the at least one LED,
compare the measured current of the at least one LED to a setpoint LED drive current, and
increase a value of the feedback signal when the measured current of the at least one LED is below the setpoint LED drive current.

7. The LED driver according to claim 6 , wherein the LED driver comprises a plurality of parallel switches, each parallel switch to be connected in parallel to a respective at least one LED, the controller being configured to operate the plurality of parallel switches so as to modulate the at least one LED in accordance with a desired LED output,
the controller being configured to determine an operating value of the power supply output voltage by
driving the plurality of parallel switches to operate in a non-conducting state,
the increasing of a value of the feedback signal when the measured current of the at least one LED is below the setpoint LED drive current being performed when the plurality of parallel switches are in the non-conducting state,
storing a required value of the power supply output voltage as required to achieve the setpoint LED drive current in a memory of the controller, and
the controller being configured to change the feedback signal from the first feedback signal value to a feedback signal value that represents the stored required value of the power supply output voltage after the controller has been started-up and has reached the first feedback signal value, so as to drive the power supply regulator to increase the power supply output voltage from the minimum power supply output voltage to the required value of the power supply output voltage.

8. The LED driver according to claim 7 , wherein the controller is configured to, when the required value of the power supply output voltage has been stored in the memory,
operate the power supply to remain at or above the required value of the power supply output voltage when at least one of the plurality of parallel switches is in a conductive state.

9. The LED driver according to claim 7 , wherein the controller is configured to, when the required value of the power supply output voltage has been stored in the memory,
determine a reduced power supply output voltage in accordance with a state of the plurality of parallel switches, and
operate the power supply at the reduced power supply output voltage.

10. The LED driver according to claim 1 , wherein the controller is configured to compare the measured voltage drop over the current source with a threshold value, and to increase a value of the feedback signal when the measured voltage drop is below the threshold value, the power supply regulator being configured to drive the power supply to increase the power supply output voltage in response to the increase in the value of the feedback signal.

11. The LED driver according to claim 1 , wherein the controller is configured to compare the voltage drop over the current source to an upper threshold and reduce the power supply output voltage when exceeding the upper threshold.

12. The LED driver according to claim 1 , wherein the feedback signal comprises an analogue feedback signal.

13. The LED driver according to claim 1 , wherein the feedback signal comprises a digital feedback signal.

14. A method of driving at least one LED, the method comprising:
generating, by a current source, an LED drive current,
providing, by a power supply, a power supply output voltage to the current source,
measuring, by a controller, a voltage drop over the current source and generating by the controller a feedback signal in response to the measured voltage drop,
regulating, by a power supply regulator, the power supply output voltage of the power supply between a minimum power supply output voltage and a maximum power supply output voltage, the power supply regulator comprising a power supply regulator input,
providing by the controller the feedback signal to the power supply regulator input,
providing by the controller the feedback signal in a range from a first feedback signal value repre

Assignees

• Eldolab Holding Bv

Inventors

• Gommans Nicolaas Johannes Antonius
• Van Horck Franciscus Bernardus Marie
• Saes Marc

Classifications

• H05B45/385 Primary

  using flyback topology · CPC title

• H05B45/54

  in a series array of LEDs · CPC title

• H05B45/34

  Voltage stabilisation; Maintaining constant voltage · CPC title

• Y02B20/30

  Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED] · CPC title