Monitoring apparatus

Patent metadata

Field	Value
Publication number	US-11231464-B2
Application number	US-201916439998-A
Country	US
Kind code	B2
Filing date	Jun 13, 2019
Priority date	Jun 20, 2018
Publication date	Jan 25, 2022
Grant date	Jan 25, 2022

Abstract

A monitoring apparatus includes: a monitoring portion that monitors a voltage of each of battery cells connected in series, each of the battery cells having an electrode terminal; and a wiring portion that connects the monitoring portion and the electrode terminal. The wiring portion includes a first flexible substrate and a second substrate that have flexibility and are integrally linked with each other. A linking part where the first flexible substrate and the second flexible substrate are linked is bent. The first flexible substrate is connected with the electrode terminal. The second flexible substrate is connected with the monitoring portion. One of the first flexible substrate and the second flexible substrate includes an arm. Another of the first flexible substrate and the second flexible substrate other than the one including the arm includes a slit. The arm is fixed to the slit, causing the linking part to be reinforced.

First claim

What is claimed is:

1. A monitoring apparatus comprising:
a monitoring portion configured to monitor a voltage of each of a plurality of battery cells connected in series, each of the battery cells having an electrode terminal; and
a wiring portion that electrically connects the monitoring portion and the electrode terminals of the battery cells,
wherein:
the wiring portion includes a flexible substrate that includes a first flexible substrate and a second flexible substrate that have flexibility and are integrally linked with each other;
a wiring pattern is provided on the substrate;
a linking part where the first flexible substrate and the second flexible substrate are linked is bent;
the first flexible substrate is connected with the electrode terminals;
the second flexible substrate is connected with the monitoring portion;
one of the first flexible substrate and the second flexible substrate includes an arm having an insertion portion, the arm including a reinforcement material that is (i) more rigid than a formation material of the substrate and (ii) made of a same material as the wiring pattern provided on the substrate;
another of the first flexible substrate and the second flexible substrate other than the one including the arm includes a slit; and
the insertion portion is inserted into the slit and the arm is fixed to the other of the first and second flexible substrates that includes the slit, causing the linking part to be reinforced.

2. The monitoring apparatus according to claim 1 , wherein:
the second flexible substrate includes the arm; and
the first flexible substrate includes the slit.

3. The monitoring apparatus according to claim 1 , wherein:
the battery cells are aligned in a first direction;
each of the battery cells includes a formation surface;
the electrode terminal of each of the battery cells includes a positive electrode terminal and a negative electrode terminal, the positive electrode terminal and the negative electrode terminal being aligned in a second direction crossing the first direction;
the positive electrode terminal of a first cell of the battery cells and the negative electrode terminal of a second cell of the battery cells are alternately aligned in the first direction, which configures
a first electrode terminal group in which the positive electrode terminal and the negative electrode terminal are alternately aligned, and
a second electrode terminal group in which the positive electrode terminal and the negative electrode terminal are alternately aligned in a reversed order of the first electrode terminal group;

the electrode terminal of each of the battery cells is provided on the formation surface;
the first flexible substrate faces the formation surfaces;
the first flexible substrate is placed between the first electrode terminal group and the second electrode terminal group; and
the monitoring portion and the second flexible substrate are placed on a side surface of a battery cell which is positioned at an end of the battery cells aligned in the first direction.

4. The monitoring apparatus according to claim 1 , wherein:
the battery cells are aligned in a first direction;
each of the battery cells includes a formation surface;
the electrode terminal of each of the battery cells includes a positive electrode terminal and a negative electrode terminal, the positive electrode terminal and the negative electrode terminal being aligned in a second direction crossing the first direction;
the positive electrode terminal of a first cell of the battery cells and the negative electrode terminal of a second cell of the battery cells are alternately aligned in the first direction, which configures
a first electrode terminal group in which the positive electrode terminal and the negative electrode terminal are alternately aligned, and
a second electrode terminal group in which the positive electrode terminal and the negative electrode terminal are alternately aligned in a reversed order of the first electrode terminal group;

the second flexible substrate is bent;
the electrode terminal of each of the battery cells is provided on the formation surface; and
the first flexible substrate, the second flexible substrate, and the monitoring portion are placed between the first electrode terminal group and the second electrode terminal group, and are overlapped with each other on the formation surfaces.

5. The monitoring apparatus according to claim 1 , wherein:
the monitoring portion includes a wiring substrate connected with the second substrate; and
the monitoring portion further includes a monitoring IC chip placed on the wiring substrate.

Assignees

• Denso Corp

Inventors

• Kouda Masakazu
• Kawamoto Shinsuke
• Mizoguchi Hayato
• Yamakawa Ryo

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• G01R19/16542

  for batteries (charge condition monitoring in G01R31/36) · CPC title

• B60L3/12

  Recording operating variables {; Monitoring of operating variables} · CPC title

• B60L58/12 Primary

  responding to state of charge [SoC] · CPC title

• G01R31/388

  involving voltage measurements · CPC title