Two phase shell formation on metal nanostructures

Patent metadata

Field	Value
Publication number	US-11228026-B2
Application number	US-201916444900-A
Country	US
Kind code	B2
Filing date	Jun 18, 2019
Priority date	Jun 20, 2018
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

The present disclosure relates to a method of making an electrochemically active material, which comprises metal nanostructures encapsulated in LaF 3 shells. The electrochemically active material may be included in an electrode of an F-shuttle battery that includes a liquid electrolyte, which, optionally, allows the F-shuttle batteries to operate at room temperature.

First claim

What is claimed is:

1. A method of making a core shell structure, the method comprising:
dispersing a metal nanostructure in a first organic solvent to form a first suspension;
adding a first amount of a quaternary amine salt to the first suspension;
adding a lanthanum salt solution to the first suspension, wherein the lanthanum salt solution comprises a lanthanum salt and water;
removing the water from the first suspension to form a first organic solvent layer;
adding a second amount of a quaternary amine salt to the first organic solvent layer to form a second suspension;
adding a fluoride source solution to the second suspension to form a LaF 3 shell on the metal nanostructure, wherein the fluoride source solution comprises a fluoride source and water;
removing the water from the second suspension to form a second organic solvent layer; and
adding a second organic solvent to the second organic solvent layer to distribute the metal nanostructure having a LaF 3 shell.

2. The method of claim 1 , further comprising:
collecting the metal nanostructure having the LaF 3 shell; and
washing the metal nanostructure having the LaF 3 shell with a third organic solvent.

3. The method of claim 1 , wherein the quaternary amine salt is tetrabutylammonium bromide.

4. The method of claim 1 , wherein the lanthanum salt solution is lanthanum(III) nitrate solution.

5. The method of claim 1 , wherein the fluoride source solution is NaF solution.

6. The method of claim 1 , wherein the metal comprises a transition metal selected from scandium, titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zinc, yttrium, zirconium, niobium, molybdenum, technetium, ruthenium, rhodium, palladium, silver, cadmium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, hafnium, tantalum, tungsten, rhenium, osmium, iridium, platinum, gold, mercury, actinium, thorium, protactinium, uranium, neptunium, plutonium, americium, curium, berkelium, californium, einsteinium, fermium, mendelevium, nobelium, lawrencium, and combinations thereof.

7. The method of claim 1 , wherein the metal comprises copper.

8. The method of claim 1 , wherein the nanostructure is selected from nanoparticles, nanotubes, nanowires, nanoframes, nanoflakes, or a combination thereof.

9. The method of claim 1 , wherein the nanostructure is a nanowire.

10. The method of claim 1 , wherein the first organic solvent comprises toluene.

11. The method of claim 1 , wherein the second organic solvent comprises ethanol.

12. The method of claim 2 , wherein the third organic solvent comprises ethanol.

13. The method of claim 1 , wherein the metal nanostructure comprises copper nanowires; wherein both the first and the second amounts of quaternary amine salt are tetrabutylammonium bromide; wherein the lanthanum salt is La(NO 3 ) 3 ; and wherein the fluoride source is NaF.

14. A method of making an electrochemically active material, the method comprising:
providing an organic solution including a metal nanostructure;
adding a first amount of a quaternary amine salt to the organic solution;
adding a lanthanum salt to the organic solution;
adding a second amount of a quaternary amine salt to the organic solution; and
adding a fluoride source to the organic solution to form a LaF 3 shell on the metal nanostructure.

15. The method of claim 14 , further comprising removing water from the organic solution.

16. The method of claim 15 , further comprising adding a second organic solvent to the organic solution to distribute the metal nanostructure having a LaF 3 shell.

17. The method of claim 14 , wherein water is removed from the organic solution after adding a lanthanum salt to the organic solution and before adding a second amount of a quaternary amine salt to the organic solution.

Assignees

• Honda Motor Co Ltd

Inventors

• Xu Qingmin
• Brooks Christopher J
• Mckenney Ryan K

Classifications

• H01M4/1395

  of electrodes based on metals, Si or alloys · CPC title

• C23C18/00

  Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating · CPC title

• C23C18/24

  using acid aqueous solutions · CPC title

• C23C18/127

  Preformed particles · CPC title

• H01M4/366 Primary

  as layered products · CPC title