Buffer device

Patent metadata

Field	Value
Publication number	US-11225378-B2
Application number	US-201916557434-A
Country	US
Kind code	B2
Filing date	Aug 30, 2019
Priority date	Apr 20, 2017
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

The present disclosure provides a buffer device for temporarily storing an article container for containing an article to be picked up, including: a placing unit on which the article container is placed and which is configured to transport the placed article container in a direction away from a pick-up area; a supply unit which supplies the article container from the pick-up area to an end area on a side of the placing unit close to the pick-up area; a movable carriage unit which is configured to travel in a transport direction of the article container in the placing unit and which allows the article container to be placed; and a transfer device which transfers the article container at least between the placing unit and the movable carriage unit.

First claim

What is claimed is:

1. A buffer device for temporarily storing at least one article container for containing an article to be picked up, comprising:
at least one placing unit on which the at least one article container is placed and which is configured to transport the placed article container in a transport direction which is a direction away from a pick-up area;
a supply unit which supplies the at least one article container from the pick-up area to an end area on a side of the at least one placing unit close to the pick-up area;
a movable shuttle which includes a movable carriage unit and a transfer device, and
a control unit which controls the buffer device to: hold an article container in the pick-up area for receiving one or more articles in the article container and thereafter to move the article container by the supply unit from the pick-up area to the upstream end of the first placing unit, and then to move the article container b: the first, placing unit from the upstream end to the downstream end of the first placing unit,
wherein
the movable carriage unit is configured to travel parallel to the transport direction and is configured for at least one article container to be placed thereon,
the transfer device is configured to transfer the at least one article container at least between the at least one placing unit and the movable carriage unit,
the movable shuttle is configured to travel parallel to the transport direction,
the at least one article container includes a plurality of article containers,
the movable shuttle is configured to travel to move each one of the plurality of article containers from the at least one placing unit to the pick-up area, and
the control unit further is configured such that, where one or more additional articles are to be placed in the container after the article container is placed on the first placing unit and before the article container is moved to the downstream end of the first placing to move the article container by the movable shuttle from the first placing unit back toward the pick-up area for further pick-up of the one or more additional articles, and after the further pick-up to move the article container back to the upstream end of the first placing unit by the supply unit.

2. The buffer device according to claim 1 , wherein the at east one placing unit includes a plurality of placing units.

3. The buffer device according to claim 2 , wherein the plurality of placing units are disposed in parallel with each other in a state where a traveling area of the movable shuttle is interposed between two placing units adjacent to each other of the plurality of placing units.

4. The buffer device according to claim 1 , further comprising:
a collect device which collects the plurality of article containers from a downstream end of the at least one placing unit which is downstream from the pick-up area.

5. The buffer device according to claim 1 , further comprising:
a containing unit which contains the plurality of article containers and which is provided separately from the at least one placing unit.

6. The buffer device according to claim 1 , wherein the at least one placing unit includes a first placing unit having an upstream end and a downstream end, and the side of the at least one placing unit close to the pick-up area is the upstream end of the first placing unit, such that the supply unit supplies article containers from the pick-up area to the upstream end of the first placing unit, and
the first placing unit is configured to move containers from the upstream end to the downstream end of the first placing unit.

7. The buffer device according to claim 1 , further comprising a second placing unit having a second placing unit upstream end and a second placing unit downstream end, and
wherein the second placing unit is configured to move article containers from the second placing unit upstream end to the second placing unit downstream end,
wherein the movable shuttle is positioned between the first placing unit and the second placing unit, and
wherein the control unit is further configured to control the movable shuttle to move one or more article containers from the first placing unit to the second placing unit.

8. The buffer device according to claim 7 , further comprising a stock conveyor downstream from the first and second placing units, and
wherein the control unit is further configured to control the movable shuttle to move one or more article containers to the stock conveyor.

9. The buffer device according to claim 8 , wherein the stock conveyor is further arranged to receive one or more article containers from the second placing unit downstream end of the first placing unit and the downstream end.

10. The buffer device according to claim 3 , wherein the movable shuttle is further configured to move one or more article containers from one of the plurality of placing units to another of the plurality of placing units.

Assignees

• Ihi Corp

Inventors

• Nakayama Takayuki

Classifications

• B65G1/023

  Arrangements of article supporting rollers on racks · CPC title

• B65G1/065

  with self propelled cars · CPC title

• B65G1/1373

  for fulfilling orders in warehouses · CPC title

• B65G1/10 Primary

  with relatively movable racks to facilitate insertion or removal of articles {(cabinets with means for moving compartments up and down A47B51/00; cabinet system, e.g. consisting of cabinets arranged in a row with means to open or close passages between adjacent cabinets A47B53/02)} · CPC title

• B65G1/1378

  the orders being assembled on fixed commissioning areas remote from the storage areas · CPC title