Laminated member, laminated body, and motor

Patent metadata

Field	Value
Publication number	US-11225049-B2
Application number	US-201816325373-A
Country	US
Kind code	B2
Filing date	Feb 8, 2018
Priority date	Feb 24, 2017
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

A laminated member as a laminate of a plurality of alloy ribbons is used. The laminated member has a side surface with a fracture surface. A laminated body as a laminate of the laminated member is used. A motor that includes a core using the laminated body is used. A method for manufacturing a laminated member is used that includes: fixing a plurality of amorphous ribbons to one another in a part of layers of the amorphous ribbons after laminating the amorphous ribbons; and punching a laminated member by cutting the laminate of the amorphous ribbons at a location that excludes the portion fixing the amorphous ribbons in the laminate.

First claim

What is claimed is:

1. A laminated member comprising a laminate of a plurality of alloy ribbons, wherein:
each of the plurality of alloy ribbons has a thickness of 10 μm to 60 μm,
the laminate member has a side surface with a fracture surface,
the side surface with the fracture surface includes a shear surface, and
a percentage of the shear surface in the side surface is 75% or more.

2. The laminated member according to claim 1 , wherein the shear surface has a shape with a burnish and a vertical streak, and the fracture surface is of a shape that occurs after material is torn off.

3. The laminated member according to claim 1 , wherein a ratio of the area proportion of the shear surface and the area proportion of the fracture surface in the side surface is different for each of the plurality of alloy ribbons.

4. The laminated member according to claim 1 , wherein the side surface of only the top one of the plurality of ribbons further comprises a rollover surface.

5. The laminated member according to claim 1 , wherein:
at least some of the plurality of alloy ribbons in the laminate are bonded to each other partially by an oxide film on side surfaces.

6. The laminated member according to claim 1 , wherein a lateral height of a largest protruding portion from the side surface measured from the side surface of a top one of the plurality of alloy ribbons is at most 9 μm.

7. The laminated member according to claim 1 , wherein:
a side surface of the laminate has a colored oxide that is visible by a human eye.

8. The laminated member according to claim 1 , wherein the plurality of alloy ribbons is fixed at at least two locations within a plane.

9. A laminated body comprising a plurality of laminated members that are laminated, each of the plurality of laminated members being the laminated member of claim 1 .

10. The laminated body according to claim 9 , which has a side surface having periodically occurring irregularities in a laminate direction of the plurality of laminated members.

11. A motor comprising a core using the laminated body of claim 9 .

12. The laminated member according to claim 1 , wherein
an area proportion of the shear surface within the side surface decreases from a top one of the plurality of ribbons to a bottom one of the plurality of ribbons.

13. The laminated member according to claim 1 , wherein
an area proportion of the fracture surface increases from the top one of the plurality of ribbons to the bottom one of the plurality of ribbons.

14. The laminated member according to claim 1 , wherein
the plurality of alloy ribbons comprises nanocrystals having a grain size less than a micrometer.

15. A laminated member comprising a laminate of a plurality of alloy ribbons, wherein:
each of the plurality of alloy ribbons has a side surface comprising a shear surface, a fracture surface and a burr,
an area proportion of the shear surface within the side surface decreases from a top one of the plurality of ribbons to a bottom one of the plurality of ribbons,
an area proportion of the fracture surface increases from the top one of the plurality of ribbons to the bottom one of the plurality of ribbons,
in a side face of the laminated member, a total area of the shear surface of the plurality of alloy ribbons is 75% or more of a total area of the side face, and
the plurality of alloy ribbons comprises nanocrystals having a grain size less than a micrometer.

16. The laminated member according to claim 15 , wherein each of the plurality of alloy ribbons has a thickness of 10 μm to 60 μm.

Assignees

• Panasonic Corp

Inventors

• Nishikawa Yukio
• Hamada Hideaki
• Hattori Yohei

Classifications

• B32B15/01 Primary

  all layers being exclusively metallic {(making layered metal workpieces by pressure cladding B23K20/22; making coatings with a metallic material characterised by its composition C23C30/00)} · CPC title

• Y10T428/12347

  Plural layers discontinuously bonded [e.g., spot-weld, mechanical fastener, etc.] · CPC title

• B21D28/06

  Making more than one part out of the same blank; Scrapless working · CPC title

• B32B15/18

  comprising iron or steel {(B32B15/011, B32B15/012 and B32B15/013 take precedence)} · CPC title

• Y10T428/12438

  Composite · CPC title