Method for repairing a civil engineering structure

Patent metadata

Field	Value
Publication number	US-11225013-B2
Application number	US-201716319918-A
Country	US
Kind code	B2
Filing date	Jul 17, 2017
Priority date	Jul 27, 2016
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

A repair method for a civil engineering work. The method includes the depositing, directly onto a portion of the work to be repaired, of a reinforcing structure formed from one or more successive layers of at least one reinforcing material which are each extruded in contact with the surface onto which the material is to be deposited, using a robot system, with the material being extruded in strips.

First claim

The invention claimed is:

1. A repair method for a civil engineering work, comprising depositing, directly onto a portion of the work to be repaired, a reinforcing structure formed from one or more successive layers of at least one reinforcing material which are each extruded in contact with a surface onto which the material is to be deposited, using a robot system, the material being extruded in strips and deposited with the aid of at least one extrusion head of the robot system having a slot-shaped outlet orifice for the material.

2. The method as claimed in claim 1 , comprising smoothing the structure before the structure sets with the aid of a tool of the robot system.

3. The method as claimed in claim 2 , said tool of the robot system being a spreading blade.

4. The method as claimed in claim 2 , said tool being carried by an arm of the robot system carrying the at least one extrusion head.

5. The method as claimed in claim 1 , comprising acquisition of relief data of a zone onto which the material is to be deposited and automatic pilot-controlling of the at least one extrusion head at least based on these relief data.

6. The method as claimed in claim 5 , the relief data being acquired with the aid of an acquisition system of the robot system.

7. The method as claimed in claim 6 , said acquisition system of the robot system being carried by an arm of the robot system carrying the at least one extrusion head.

8. The method as claimed in claim 7 , in which the work contributes to guide the robot system mechanically by pressing the robot system against at least one surface defined by a girder of the work.

9. The method as claimed in claim 5 , the acquisition of relief data comprising acquisition of relief data in real time, simultaneously with the extrusion.

10. The method as claimed in claim 5 , the acquisition of relief data comprising acquisition of relief data prior to the extrusion.

11. The method as claimed in claim 5 , the relief data being acquired with the aid of at least one optical sensor, by scanning with ultrasound or millimetric waves, and/or with the aid of at least one mechanical probe.

12. The method as claimed in claim 1 , said at least one extrusion head being guided so as to respect a preprogrammed algorithm for said at least one reinforcing material.

13. The method as claimed in claim 1 , the number of deposited layers lying between 2 and 100, and the thickness of each layer between 1 and 30 mm.

14. The method as claimed in claim 1 , in which the number of layers deposited and/or the thickness of the layers deposited varies so as to produce a reinforcing structure with an inertia that varies.

15. The method as claimed in claim 1 , the reinforcing structure being ribbed.

16. The method as claimed in claim 1 , the reinforcing structure being a girder.

17. The method as claimed in claim 1 , the reinforcing structure being a shell.

18. The method as claimed in claim 1 , the reinforcing structure being a knob for distributing concentrated force.

19. The method as claimed in claim 18 , the reinforcing structure being an anchor block for cables and/or tendons.

20. The method as claimed in claim 19 , the reinforcing structure being an anchor knob for additional prestressing cables, for deviating external prestressing cables, support cables, or cables for anchoring damping devices.

21. The method as claimed in claim 1 , the reinforcing structure being produced with one or more blockouts by adapting the location of the deposited layers.

22. The method as claimed in claim 1 , in which the work contributes to guide the robot system mechanically as the robot system moves along the work when producing the reinforcing structure.

23. The method as claimed in claim 22 , in which the work contributes to guide the robot system mechanically by pressing the robot system against at least one surface of the work.

24. The method as claimed in claim 1 , the accuracy of the depositing of the reinforcing structure being greater than +/−0.5 cm in terms of thickness and/or in a direction parallel to the underlying surface of the work onto which the material is to be deposited.

25. The method as claimed in claim 1 , the extruded material being a concrete.

26. The method as claimed in claim 25 , the extruded material being a fiber-reinforced concrete.

27. The method as claimed in claim 25 , the extruded material being a high-performance or ultra-high-performance concrete.

28. The method as claimed in claim 1 , the extruded material comprising a resin.

29. The method as claimed in claim 1 , the work being an arched roof.

30. The method as claimed in claim 29 , the work being an arched roof of a tunnel or dome.

31. The method as claimed in claim 1 , the work being a bridge.

32. The method as claimed in claim 31 , the portion of the work to be repaired being part of the deck of the bridge.

33. The method as claimed in claim 1 , the work being a pipe or a mast.

34. The method as claimed in claim 33 , the robot system traveling along and inside of this pipe or this mast.

35. The method as claimed in claim 1 , the work being made from masonry and the deposited structure being used for repointing.

36. The method as claimed in claim 1 , the majority of the portion of the work to be repaired being made from concrete.

37. The method as claimed in claim 1 , the portion of the work to be repaired being metal.

38. The method as claimed in claim 1 , the portion of the work to be repaired being made from wood.

39. A repair method for a civil engineering work, comprising depositing, directly onto a portion of the work to be repaired, a reinforcing structure formed from one or more successive layers of at least one reinforcing material which are each extruded in contact with a surface onto which the material is to be deposited, using a robot system, the material being extruded in strips and deposited with the aid of at least one extrusion head of the robot system, said at least one extrusion head being guided so as to respect a preprogrammed algorithm for said at least one reinforcing material.

40. The method as claimed in claim 39 , at least one extrusion head having a slot-shaped outlet orifice for the material.

Assignees

• Soletanche Freyssinet

Inventors

• STUBLER JéRôME
• Erdogan Julien
• Zanker Philippe

Classifications

• B29C64/205

  Means for applying layers · CPC title

• B29C73/025

  fed under pressure · CPC title

• E04G21/0418

  with distribution hose · CPC title

• C04B2111/72

  Repairing or restoring existing buildings or building materials · CPC title

• E04G21/12

  Mounting of reinforcing inserts; Prestressing (shell tubes for prestressing members E04C5/10; anchoring means E04C5/12; connections of reinforcing elements and spacers E04C5/16) · CPC title