Non-contact tool setting apparatus and method

Patent metadata

Field	Value
Publication number	US-11224954-B2
Application number	US-201816637415-A
Country	US
Kind code	B2
Filing date	Sep 13, 2018
Priority date	Sep 13, 2017
Publication date	Jan 18, 2022
Grant date	Jan 18, 2022

Abstract

A non-contact tool setting apparatus, suitable for use with machine tools and the like, is described in which a transmitter emits light that is received by a receiver. An analysis unit is provided for analysing the light received by the receiver and generating a trigger signal therefrom. The receiver includes an imaging sensor, such as a CMOS or CCD sensor, having a plurality of pixels. The analysis unit generates the trigger signal by analysing the light intensity measured by a first subset of the plurality of pixels. This analysis may involve, for example, determining a resultant received light intensity or performing edge detection. The non-contact tool setting apparatus can thus emulate the operation of a laser based non-contact tool setting apparatus whilst also permitting imaging of cutting tools.

First claim

The invention claimed is:

1. A non-contact tool setting apparatus, comprising:
a transmitter for emitting light,
a receiver for receiving light emitted by the transmitter, and
an analysis unit for analysing the light received by the receiver and generating a trigger signal therefrom, wherein:
the receiver comprises an imaging sensor having a plurality of pixels arranged in a two-dimensional array in which pixels of the plurality of pixels are arranged in a first direction and pixels of the plurality of pixels are arranged in a second direction perpendicular to the first direction,
the analysis unit generates the trigger signal by analysing light intensity measured by a first subset of the plurality of pixels, the first subset of pixels comprising two or more pixels, and
the light intensities measured by the pixels forming the first subset of pixels are combined to provide a resultant light intensity, the analysis unit generating the trigger signal when the resultant light intensity crosses a threshold.

2. An apparatus according to claim 1 , wherein the first subset of pixels comprises fewer than five percent of a total number of pixels of the imaging sensor.

3. An apparatus according to claim 1 , wherein the imaging sensor comprises more than 100,000 pixels and the first subset of pixels comprises fewer than 500 pixels.

4. An apparatus according to claim 1 , wherein the intensity of light received by the first subset of pixels is generated at a rate greater than 1 KHz.

5. An apparatus according to claim 1 , wherein the first subset of pixels comprises a plurality of adjacent pixels.

6. An apparatus according to claim 1 , wherein the analysis unit is also configured to analyse variation in light intensity received by the first subset of pixels as a function of time for a rotating tool, the analysis being used to measure speed of tool rotation.

7. An apparatus according to claim 1 , wherein the analysis unit is also configured to capture one or more images of the tool using the imaging sensor.

8. An apparatus according to claim 7 , wherein the one or more images of the tool are acquired using all of the plurality of pixels of the imaging sensor.

9. An apparatus according to claim 7 , wherein the one or more images of the tool are acquired using a second subset of the plurality of pixels of the imaging sensor, the second subset of pixels being different to the first subset of pixels.

10. An apparatus according to claim 7 , wherein the analysis unit captures one or more images after the trigger signal is generated, the trigger signal being used to indicate that an edge of the tool being measured is at least partially obscuring the light.

11. A non-contact tool setting apparatus, comprising;
a transmitter for emitting light,
a receiver for receiving light emitted by the transmitter, and
an analysis unit for analysing the light received by the receiver and generating a trigger signal therefrom, wherein:
the receiver comprises an imaging sensor having a plurality of pixels arranged in a two-dimensional array,
the analysis unit generates the trigger signal by analysing light intensity measured by a first subset of the plurality of pixels, the first subset of pixels comprising two or more pixels,
the analysis unit is also configured to capture one or more images of the tool using the imaging sensor,
the analysis unit is also configured to analyse variation in light intensity received by the first subset of pixels as a function of time for a rotating tool, the analysis being used to measure speed of tool rotation, and
the one or more images captured by the analysis unit are synchronised with the measured speed of tool rotation to allow images of the rotating tool to be acquired when it is rotated into one or more defined positions.

12. An apparatus according to claim 1 , wherein the transmitter comprises a light emitting diode for generating the light.

13. A method of non-contact tool measurement, the method comprising
passing light from a transmitter to a receiver, the receiver comprising an imaging sensor having a plurality of pixels arranged in a two-dimensional array in which pixels of the plurality of pixels are arranged in a first direction and pixels of the plurality of pixels are arranged in a second direction perpendicular to the first direction, and
generating a trigger signal when an object at least partially obscures the light by analysing light intensity measured by a first subset of the plurality of pixels, the first subset of pixels comprising two or more pixels,
wherein the light intensities measured by the pixels forming the first subset of pixels are combined to provide a resultant light intensity, and the trigger signal is generated when the resultant light intensity crosses a threshold.

Assignees

• Renishaw Plc

Inventors

• Egglestone Edward Benjamin
• Gribble Andrew Paul

Classifications

• G06T1/0014

  Image feed-back for automatic industrial control, e.g. robot with camera (robots B25J19/023) · CPC title

• B23Q17/0923

  Tool length · CPC title

• B23Q17/0914

  Arrangements for measuring or adjusting cutting-tool geometry machine tools · CPC title

• B23Q17/2461 Primary

  Length · CPC title

• G06T7/20

  Analysis of motion (motion estimation for coding, decoding, compressing or decompressing digital video signals H04N19/43, H04N19/51) · CPC title