Methods and systems for an aftertreatment system

Patent metadata

Field	Value
Publication number	US-11220941-B2
Application number	US-202016810574-A
Country	US
Kind code	B2
Filing date	Mar 5, 2020
Priority date	Mar 6, 2019
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

Methods and systems are provided for an aftertreatment system. In one example, a method comprises regenerating a NOx trap during an engine shut-down event. The method further comprises reversing a direction of flow of a gas through a HP-EGR passage during the regenerating.

First claim

The invention claimed is:

1. A method for regenerating a NO x storage catalytic converter of an exhaust gas aftertreatment device of an internal combustion engine arrangement comprising an internal combustion engine, an electrically driven supercharger, a high pressure exhaust gas recirculation flow channel, a low pressure exhaust gas recirculation flow channel with an inlet downstream of the NO x storage catalytic converter, and an exhaust gas valve arranged downstream of the inlet of the low pressure exhaust gas recirculation flow channel, wherein the regenerating comprises:
detecting a shut-down of the internal combustion engine;
determining a load of the NO x storage catalytic converter;
determining a current operating temperature of the NO x storage catalytic converter;
regenerating the NO x storage catalytic converter in response to the load exceeding a threshold load and the current operating temperature exceeding a threshold temperature, wherein the regenerating comprises a mixture of air and recirculated exhaust gas being conducted via the electrically driven supercharger, wherein the regenerating comprises closing the exhaust gas valve.

2. The method of claim 1 , further comprising flowing exhaust gas and fresh air through the low pressure exhaust gas recirculation flow channel, wherein the low pressure exhaust gas recirculation flow channel comprises a low pressure exhaust gas recirculation valve, wherein the low pressure exhaust gas recirculation valve is opened before the regenerating of the NO x storage catalytic converter, further comprising flowing the fresh air and the exhaust gas through the high pressure exhaust gas recirculation flow channel, wherein the high pressure exhaust gas recirculation flow channel comprises a high pressure exhaust gas recirculation valve, wherein the high pressure exhaust gas recirculation valve is opened before the regeneration of the NO x storage catalytic converter.

3. The method of claim 2 , wherein flowing the mixture of fresh air and exhaust gas in a first direction through the high pressure exhaust gas recirculation flow channel, further comprising where only exhaust gas flows through the high pressure exhaust gas recirculation channel when the engine is not shut-down in a second direction, wherein the second direction is opposite the first direction.

4. The method of claim 1 , wherein the engine shut-down is a start/stop.

5. The method of claim 1 , further comprising heating the mixture of fresh air and exhaust gas via an electrical heater.

6. The method of claim 1 , further comprising adjusting a mixing ratio of the mixture of the fresh air and exhaust gas in response to feedback from a lambda sensor arranged upstream or downstream of the NO x storage catalytic converted and a mass air flow sensor.

7. The method of claim 1 , wherein the regenerating comprises releasing a threshold quantity of nitrogen oxide the NO x storage catalytic converter to an SCR catalyst arranged between the inlet of the low pressure exhaust gas recirculation flow channel.

8. The method of claim 7 , wherein the threshold quantity of nitrogen oxide released from the NO x storage catalytic converter is detected via a NO x -sensor arranged downstream of the NO x storage catalytic converter, further comprising where urea is injected downstream of the NO x storage catalytic converter and upstream of the SCR catalyst in response to an amount of nitrogen oxide equal to or greater than the threshold quantity being released from the NO x storage catalytic converter.

9. A system, comprising:
an engine;
a turbocharger comprising a compressor configured to be driven via either a turbine or an electric motor;
a NO x trap arranged upstream of a SCR coated PF;
a LP-EGR passage fluidly coupled to a portion of an exhaust passage downstream of the SCR coated PF and an exhaust gas valve and a HP-EGR passage fluidly coupled to a portion of the exhaust passage upstream of the turbine; and
a controller comprising computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
activate a regeneration of the NO x trap in response to an engine shut-down event, wherein a mixture of exhaust gas and air flow through the HP-EGR passage in a first direction; and
terminate the regeneration in response to the engine shut-down event being terminated, wherein exhaust gas flows through the HP-EGR passage in a second direction, opposite the first direction, when HP-EGR is desired.

10. The system of claim 9 , wherein a fuel injector is positioned to inject fuel directly into the exhaust passage at a location between the turbine and the NO x trap.

11. The system of claim 9 , wherein a reductant injector is positioned to inject reductant directly into the exhaust passage at a location between the NO x trap and the SCR coated PF.

12. The system of claim 11 , wherein the instructions further enable the controller to inject reductant via the reductant injector in response to a threshold amount of NO x being released from the NO x trap.

13. The system of claim 9 , wherein the instructions further enable the controller to activate the regeneration of the NO x trap in response to the engine shut-down event when a load of the NO x trap is greater than a threshold load and a temperature of the NO x trap is greater than a regeneration temperature.

14. The system of claim 9 , wherein the instructions further enable the controller to actuate the exhaust gas valve to a closed position during the regeneration, wherein the instructions further enable the controller to open a LP-EGR valve and a HP-EGR valve during the regeneration.

15. The system of claim 9 , wherein the LP-EGR passage comprises a LP-EGR cooler and a bypass comprising a bypass valve configured to direct gases around the LP-EGR cooler.

16. The system of claim 15 , wherein the instructions further enable the controller to actuate the bypass valve to an open position during the regeneration.

17. The system of claim 9 , wherein the instructions further enable the controller to operate the compressor via the electric motor during the regeneration.

18. An engine system, comprising:
an engine;
a turbocharger comprising a compressor configured to be driven via either a turbine or an electric motor;
a NO x trap arranged upstream of a SCR coated PF;
a LP-EGR passage fluidly coupled to a portion of an exhaust passage downstream of the SCR coated PF and an exhaust gas valve and a HP-EGR passage fluidly coupled to a portion of the exhaust passage upstream of the turbine; and
a controller comprising computer-readable instructions stored on non-transitory memory thereof that when executed enable the controller to:
activate a regeneration of the NO x trap via flowing a mixture of exhaust gas and air in a first direction through a HP-EGR passage during an engine shut-down event to regenerate a NO x trap when a NO x trap load is greater than a threshold load and a NO x trap temperature is greater than a threshold temperature; and
terminate the regeneration of the NO x trap via flowing exhaust gas in a second direction, opposite the first direction, through the HP-EGR passage when HP-EGR is desired outside of the engine shut-down event.

19. The engine system of claim 18 , further comprising injecting fuel via a fuel injector positioned to inject fuel directly into the exhaust passage toward an inlet of the NO x trap.

20. The engine system of claim 18 , further comprising injecting reductant via a reducta

Assignees

• Ford Global Tech Llc

Inventors

• Kemmerling Joerg
• Boerensen Christoph
• Wunderlich Frank
• Forsting Michael
• Kindl Helmut Matthias
• Friederichs Hanno
• Smiljanovski Vanco
• Kuske Andreas
• Sommerhoff Franz Arnd

Classifications

• F02M26/35

  with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters · CPC title

• F01N9/00 Primary

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N2610/03

  the substance being hydrocarbons, e.g. engine fuel · CPC title

• F02B37/168

  into the exhaust conduit (F02B37/166 takes precedence) · CPC title