Surface-coated cutting tool and method of producing the same

Patent metadata

Field	Value
Publication number	US-11220760-B2
Application number	US-201816182670-A
Country	US
Kind code	B2
Filing date	Nov 7, 2018
Priority date	Apr 14, 2016
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

A surface-coated cutting tool includes a base material and a coating formed on a surface of the base material. The coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of AlxTi1-x and a second layer composed of nitride or carbonitride of AlyTi1-y are stacked alternately into one or more layers. The first layer each has an atomic ratio x of Al varying in a range of 0.6 or more to less than 1. The second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.6. The largest value of difference between the atomic ratio x and the atomic ratio y is 0.05≤x−y≤0.5.

First claim

The invention claimed is:

1. A surface-coated cutting tool comprising: a base material; and a coating formed on a surface of the base material, wherein
said coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure,
said crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of Al x Ti 1-x and a second layer composed of nitride or carbonitride of Al y Ti 1-y are stacked alternately into one or more layers,
said first layer each has an atomic ratio x of Al varying in a range of 0.6 or more to less than 1,
said second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.6,
a largest value of difference between said atomic ratio x and said atomic ratio y is 0.05≤x−y≤0.5,
said first layer and said second layer adjacent to each other have a total thickness of 5 to 40 nm,
in said crystal grains, when crystal orientation of each said crystal grain is analyzed in a cross section parallel to a normal direction of the surface of said base material using an electron backscatter diffraction system to determine an angle of intersection between a normal to a (111) plane that is a crystal plane of the crystal grain and a normal to the surface of said base material, said crystal grains having said angle of intersection of 0 to 45 degrees are classified in units of 0 degree to 5 degrees to form nine groups, and a frequency that is the sum of areas of said crystal grains included in each group is calculated, a total of said frequencies of four groups including said crystal grains having said angle of intersection of 0 to 20 degrees is 60% or more and 100% or less of a total of said frequencies of all groups, and
said crystal grain has a twin crystal structure.

2. The surface-coated cutting tool according to claim 1 , wherein said first hard coating layer has a thickness of 1 to 15 μm.

3. The surface-coated cutting tool according to claim 1 , wherein said first hard coating layer has an indentation hardness by nanoindentation of 30 GPa or more and 40 GPa or less.

4. The surface-coated cutting tool according to claim 1 , wherein said first hard coating layer has an absolute value of compression residual stress of 0.5 GPa or more and 3.0 GPa or less.

5. A method of producing the surface-coated cutting tool of claim 1 , the method comprising:
a first step of preparing said base material; and
a second step of forming said coating including said first hard coating layer by chemical vapor deposition.

6. The method of producing the surface-coated cutting tool according to claim 5 , wherein said second step includes the step of growing said crystal grains while varying a flow rate of one or both of AlC 3 gas and TiCl 4 gas.

Assignees

• Sumitomo Electric Hardmetal Corp

Inventors

• Paseuth Anongsack
• Kanaoka Hideaki
• Imamura Shinya
• Ono Satoshi

Classifications

• C23C16/4584

  the substrate being rotated · CPC title

• B23B27/148

  Composition of the cutting inserts · CPC title

• C23C28/44

  characterized by a measurable physical property of the alternating layer or system, e.g. thickness, density, hardness · CPC title

• C23C16/45578

  Elongated nozzles, tubes with holes · CPC title

• C30B29/68 Primary

  Crystals with laminate structure, e.g. "superlattices" · CPC title