Process to make textured glass

Patent metadata

Field	Value
Publication number	US-11220450-B2
Application number	US-201916269032-A
Country	US
Kind code	B2
Filing date	Feb 6, 2019
Priority date	Feb 6, 2018
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

First claim

What is claimed is:

1. A textured substrate, comprising:
a first surface having a first portion textured to include:
a root mean square roughness between 40 to 1000 microns; and
an autocorrelation function greater than 0.5 for distances less than 50 microns,
wherein the autocorrelation function of the first portion is less than 0.5 for distances between 2 millimeters and 2.5 millimeters.

2. The textured substrate of claim 1 , wherein the textured substrate comprises glass.

3. The textured substrate of claim 1 , wherein the textured substrate comprises metal.

4. The textured substrate of claim 3 , wherein a texture of the first portion is formed by 3-D printing.

5. The textured substrate of claim 1 , wherein the first portion has an area of at least 25 square millimeters.

6. The textured substrate of claim 1 , wherein the root mean square roughness of the first portion is between 40 to 100 microns.

7. The textured substrate of claim 1 , wherein the first portion is textured in a user-specified pattern.

8. The textured substrate of claim 7 , wherein a texture of the first portion comprises a plurality of grains, and wherein the user-specified pattern defines the respective orientations of the plurality of grains and the respective shapes of the plurality of grains.

9. The textured substrate of claim 8 , wherein a stereo lithography (STL) or a computer aided design (CAD) file defines the user-specified pattern.

10. The textured substrate of claim 1 , wherein a first area of the first surface has a first root mean square depth between 20 microns and 1 millimeter, and wherein a second area of the first surface has a second root mean square depth differing from the first root mean square depth by at least 20 percent.

11. The textured substrate of claim 10 , wherein the first area and the second area are each at least 4 square millimeters.

12. The textured substrate of claim 10 , wherein the first area has at least 2 gloss units measured at 60 degrees incidence, and wherein the second area has at least 8 gloss units measured at 60 degrees incidence.

13. A system for texturing a substrate comprising:
a plunger with a first textured surface, wherein the first textured surface has:
a root mean square roughness between 40 to 1000 microns; and
an autocorrelation function greater than 0.5 for distances less than 50 microns,
wherein the first textured surface is ceramic coated with a layer of chromium.

14. The system of claim 13 , wherein a texture of the first textured surface is formed by 3-D printing.

15. The system of claim 13 , further comprising a base component.

16. The system of claim 15 , further comprising a ring positioned above the base component.

17. The system of claim 13 , wherein the plunger includes one or more hollow channels.

18. The system of claim 13 , additionally comprising a pattern defining a texture, the texture applied to a first surface of the plunger.

19. The system of claim 18 , wherein the pattern comprises a 3-D printed textured surface.

20. The system of claim 19 , wherein the 3-D printed textured surface of the plunger comprises an additive laser sintered 3-D printed textured surface.

21. The system of claim 13 , wherein the system is configured to texture a substrate comprising a first area and a second area and wherein the first and the second area are at least four square millimeters.

22. The system of claim 21 , wherein a Hurst exponent of the first area differs from a Hurst exponent of the second area by at least 20 percent.

23. A textured substrate, comprising:
a first surface having a first portion textured to include:
a root mean square roughness between 40 to 1000 microns; and
an autocorrelation function greater than 0.5 for distances less than 50 microns,
wherein a first area of the first surface has a first root mean square depth between 20 microns and 1 millimeter, and wherein a second area of the first surface has a second root mean square depth differing from the first root mean square depth by at least 20 percent.

24. A system for texturing a substrate comprising:
a plunger with a first textured surface, wherein the first textured surface has:
a root mean square roughness between 40 to 1000 microns; and
an autocorrelation function greater than 0.5 for distances less than 50 microns,
wherein the system is configured to texture a substrate comprising a first area and a second area and wherein the first and the second area are at least four square millimeters, and
wherein a Hurst exponent of the first area differs from a Hurst exponent of the second area by at least 20 percent.

Assignees

• Tesla Inc

Inventors

• Sweney William S
• Pilliod Michael
• Gougoussis Christos

Classifications

• C03B11/082 Primary

  having profiled, patterned or microstructured surfaces · CPC title

• B22F10/38

  to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B22F2999/00

  Aspects linked to processes or compositions used in powder metallurgy · CPC title