Article of footwear with braided upper

Patent metadata

Field	Value
Publication number	US-11219266-B2
Application number	US-201816207427-A
Country	US
Kind code	B2
Filing date	Dec 3, 2018
Priority date	Jun 25, 2013
Publication date	Jan 11, 2022
Grant date	Jan 11, 2022

Abstract

An article of footwear includes a braided upper comprised of a unitary braided structure. The unitary braided structure of the braided upper may be engineered with specific features tailored to particular activities. Different regions of the upper may have different braided configurations. For example, higher braid densities may be used in specific areas of the footwear to provide additional structural support or compression. Also, strands of a different material may be incorporated in different regions of the braided upper to provide specific properties to the footwear in those areas.

First claim

What is claimed is:

1. An upper for an article of footwear, the upper comprising:
a unitary braided structure forming at least a forefoot region and a midfoot region of the upper,
wherein the unitary braided structure comprises a first density of braids forming at least a portion of the midfoot region and at least a portion of the forefoot region, wherein the first density of braids comprises a first braiding pattern in the unitary braided structure, the first density of braids having a first number of strands, and
wherein the unitary braided structure further comprises a first band of a second density of braids and a second band of the second density of braids, the first band and the second band each extending across a width of the upper and intersecting in an instep of the upper, wherein the second density of braids comprises a second braiding pattern in the unitary braided structure, the second density of braids having a second number of strands greater than the first number of strands, and further wherein the first braiding pattern includes a more open structure compared to the second braiding pattern.

2. The upper of claim 1 , wherein the first band and the second band each extends from a sole of the article of footwear on a lateral side to the sole on a medial side.

3. The upper of claim 2 , wherein the first band extends from the sole on the lateral side at the forefoot region to the sole on the medial side at the midfoot region.

4. The upper of claim 3 , wherein the second band extends from the sole on the lateral side at the midfoot region to the sole on the medial side at the forefoot region.

5. The upper of claim 1 , wherein the midfoot region has an apex in the instep of the upper, and wherein the first band and the second band intersect at the apex of the midfoot region.

6. The upper of claim 1 , wherein the unitary braided structure further comprises a third band of a third density of braids in the forefoot region, the third density of braids having a third number of strands, the third band extending laterally from a lateral side of the article of footwear to a medial side of the article of footwear, and wherein the third number of strands is higher than the first number of strands.

7. The upper of claim 6 , wherein the third band does not intersect with the first band or the second band.

8. The upper of claim 6 , wherein the unitary braided structure further forms a toe region and comprises a fourth density of braids forming the toe region, the fourth density of braids having a fourth number of strands, and wherein the fourth number of strand is higher than the first number of strands.

9. An upper for an article of footwear, the upper comprising:
a unitary braided structure forming at least a forefoot region and a midfoot region, the midfoot region comprising an apex between a lateral side of the upper and a medial side of the upper;
wherein the unitary braided structure comprises a first density of braids forming at least a portion of the midfoot region and at least a portion of the forefoot region, wherein the first density of braids comprises a first braiding pattern in the unitary braided structure, the first density of braids having a first number of strands,
wherein the unitary braided structure further comprises a first band of a second density of braids and a second band of the second density of braids, the first band and the second band each extending from the lateral side of the upper to the medial side of the upper, wherein the second density of braids comprises a second braiding pattern in the unitary braided structure, the second density of braids having a second number of strands greater than the first number of strands, and further wherein the first braiding pattern includes a more open structure compared to the second braiding pattern, and
wherein the first band and the second band intersect at the apex of the midfoot region.

10. The upper of claim 9 , wherein the first band extends from a sole of the article of footwear on the lateral side at the forefoot region to the sole on the medial side at the midfoot region.

11. The upper of claim 10 , wherein the second band extends from the sole on the lateral side at the midfoot region to the sole on the medial side at the forefoot region.

12. The upper of claim 9 , wherein the unitary braided structure comprises strands of at least two different materials having different properties.

13. The upper of claim 9 , wherein the unitary braided structure further comprises a third band of a third density of braids in the forefoot region, the third density of braids having a third number of strands, wherein the third band extends between the lateral side to the medial side and does not intersect with the first band or the second band, and wherein the third number of strands is higher than the first number of strands.

14. An article of footwear comprising:
an upper comprising a unitary braided structure forming at least a forefoot region, a midfoot region, and a heel region of the upper; and
a sole structure secured to the upper,
wherein the unitary braided structure comprises a first density of braids forming at least a portion of the midfoot region and at least a portion of the forefoot region, the first density of braids having a first number of strands, wherein the first density of braids comprises a first braiding pattern in the unitary braided structure, and
wherein the unitary braided structure further comprises a first band of a second density of braids and a second band of the second density of braids, the first band and the second band each extending across a width of the upper and intersecting in an instep of the upper, the second density of braids having a second number of strands greater than the first number of strands, wherein the second density of braids comprises a second braiding pattern in the unitary braided structure, and further wherein the first braiding pattern includes a more open structure compared to the second braiding pattern.

15. The article of claim 14 , wherein the midfoot region has an apex in the instep of the upper, and wherein the first band and the second band intersect at the apex of the midfoot region.

16. The article of claim 15 , wherein the first band and the second band each extends from the sole structure on the lateral side to the sole structure on the medial side.

17. The article of claim 14 , wherein the unitary braided structure further forms a toe region of the upper and comprises a third density of braids forming the toe region, the third density of braids having a third number of strands, and wherein the third number of strands is higher than the first number of strands.

18. The article of claim 14 , wherein the upper further comprises an outer covering over an outer surface of the unitary braided structure and an inner covering disposed on an inwardly facing side of the unitary braided structure.

Assignees

• Nike Inc

Inventors

• Bruce Robert M

Classifications

• A43B1/04 Primary

  braided, knotted, knitted or crocheted · CPC title

• D10B2403/0241

  enhancing mechanical properties · CPC title

• D10B2403/023

  Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system · CPC title

• D10B2401/041

  thermoplastic; thermosetting · CPC title

• D04C1/06

  Braid or lace serving particular purposes · CPC title