Armature structure of three-phase motor

Patent metadata

Field	Value
Publication number	US-11218035-B2
Application number	US-201916719295-A
Country	US
Kind code	B2
Filing date	Dec 18, 2019
Priority date	Dec 25, 2018
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

Provided is an armature structure of a three-phase motor which includes: 6N (N is a natural number) slots; 3N coils per phase; 3N main poles; and 3N auxiliary poles. In the armature structure of a three-phase motor, a coil wound around a winding bobbin inserted into the slot is wound around the main pole, the coil is not wound around the auxiliary pole, the main poles and the auxiliary poles are alternately placed, the winding bobbin includes a barrel portion and a flange portion, the barrel portion is in contact with a side surface in a circumferential direction of the main pole in the slot, the flange portion rises in the slot from the barrel portion along a first outer peripheral bottom portion of the slot, a side surface in the circumferential direction of the auxiliary pole, an outer peripheral surface of the coil, and a second outer peripheral bottom portion of the slot define a gap area that is not occupied by the coil, in the slot, and the second outer peripheral bottom portion is continuous to the first outer peripheral bottom portion, and extends in a direction intersecting the first outer peripheral bottom portion.

First claim

What is claimed is:

1. An armature structure of a three-phase motor, comprising:
6N (N is a natural number) slots;
1N coils per phase;
3N main poles; and
3N auxiliary poles, wherein
a coil wound around a winding bobbin inserted into the slot is wound around the main pole,
the coil is not wound around the auxiliary pole,
the main poles and the auxiliary poles are alternately placed,
the winding bobbin includes a barrel portion and a flange portion,
the barrel portion is in contact with a side surface in a circumferential direction of the main pole in the slot,
the flange portion rises in the slot from the barrel portion along a first outer peripheral bottom portion of the slot,
a side surface in the circumferential direction of the auxiliary pole, an outer peripheral surface of the coil, and a second outer peripheral bottom portion of the slot define a gap area that is not occupied by the coil, in the slot,
the second outer peripheral bottom portion is continuous to the first outer peripheral bottom portion, and extends in a direction intersecting the first outer peripheral bottom portion, and
the gap area has a triangular cross-section shape, taken perpendicular to a rotation axis of the armature structure, that narrows in width towards the rotation axis.

2. The armature structure of the three-phase motor according to claim 1 , wherein coupling portions are provided to magnetic pole distal end portions located on inner peripheral surfaces of the main pole and the auxiliary pole included in at least a core sheet located at an end portion in an axial direction among core sheets including the main poles and the auxiliary poles.

3. An armature structure of a three-phase motor, comprising:
6N (N is a natural number) slots;
1N coils per phase;
3N main poles; and
3N auxiliary poles, wherein
a coil wound around a winding bobbin inserted into the slot is wound around the main pole,
the coil is not wound around the auxiliary pole,
the main poles and the auxiliary poles are alternately placed,
the winding bobbin includes a barrel portion and a flange portion,
the barrel portion is in contact with a side surface in a circumferential direction of the main pole in the slot,
the flange portion rises in the slot from the barrel portion along a first outer peripheral bottom portion of the slot,
a side surface in the circumferential direction of the auxiliary pole, an outer peripheral surface of the coil, and a second outer peripheral bottom portion of the slot define a gap area that is not occupied by the coil, in the slot,
the second outer peripheral bottom portion is continuous to the first outer peripheral bottom portion, and extends in a direction intersecting the first outer peripheral bottom portion,
lengths of arcs of magnetic pole distal end portions located on inner peripheral surfaces of the main pole and the auxiliary pole are formed into arc shapes forming parts of a circumference of a concentric circle with a circumferential length at a predetermined ratio to a circumferential length of an outer circle of an iron core,
one of the main pole and the auxiliary pole includes, in the magnetic pole distal end portion, a flange-shaped portion extending to both sides on the circumference of the concentric circle, and
the length of the arc of the magnetic pole distal end portion of the other of the main pole and the auxiliary pole is less than a width in the circumferential direction of a portion, other than the magnetic pole distal end portion, of the other of the main pole and the auxiliary pole, in accordance with a length of an arc of the flange-shaped portion.

4. An armature structure of a three-phase motor, comprising:
6N (N is a natural number) slots;
1N coils per phase;
3N main poles; and
3N auxiliary poles, wherein
a coil wound around a winding bobbin inserted into the slot is wound around the main pole,
the coil is not wound around the auxiliary pole,
the main poles and the auxiliary poles are alternately placed,
the winding bobbin includes a barrel portion and a flange portion,
the barrel portion is in contact with a side surface in a circumferential direction of the main pole in the slot,
the flange portion rises in the slot from the barrel portion along a first outer peripheral bottom portion of the slot,
a side surface in the circumferential direction of the auxiliary pole, an outer peripheral surface of the coil, and a second outer peripheral bottom portion of the slot define a gap area that is not occupied by the coil, in the slot,
the second outer peripheral bottom portion is continuous to the first outer peripheral bottom portion, and extends in a direction intersecting the first outer peripheral bottom portion,
coupling portions are provided to magnetic pole distal end portions located on inner peripheral surfaces of the main pole and the auxiliary pole included in at least a core sheet located at an end portion in an axial direction among core sheets including the main poles and the auxiliary poles,
lengths of arcs of the magnetic pole distal end portions located on the inner peripheral surfaces of the main pole and the auxiliary pole are formed into arc shapes forming parts of a circumference of a concentric circle with a circumferential length at a predetermined ratio to a circumferential length of an outer circle of an iron core,
one of the main pole and the auxiliary pole includes, in the magnetic pole distal end portion, a flange-shaped portion extending to both sides on the circumference of the concentric circle, and
the length of the arc of the magnetic pole distal end portion of the other of the main pole and the auxiliary pole is less than a width in the circumferential direction of a portion, other than the magnetic pole distal end portion, of the other of the main pole and the auxiliary pole, in accordance with a length of an arc of the flange-shaped portion.

Assignees

• Sanyo Electric Co

Inventors

• Horiuchi Manabu
• Sagara Hiroki
• Kitajima Jun
• Shimizu Mai

Classifications

• H02K2203/12

  Machines characterised by the bobbins for supporting the windings · CPC title

• H02K1/146 Primary

  consisting of a generally annular yoke with salient poles · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K3/522

  for generally annular cores with salient poles · CPC title

• H02K1/26 Primary

  Rotor cores with slots for windings · CPC title