Optical film including asymmetrical protrusion part and display device including the same

Patent metadata

Field	Value
Publication number	US-11215864-B2
Application number	US-202016989040-A
Country	US
Kind code	B2
Filing date	Aug 10, 2020
Priority date	Oct 31, 2019
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

An optical film includes a first pattern layer including a base part and protrusion part groups on the base part and having a first refractive index, and a second pattern layer on the first pattern layer and having a second refractive index greater than the first refractive index. Each of the protrusion part groups includes first and second protrusion parts adjacent to each other. Each of the first and second protrusion parts includes a bottom surface, an upper surface, a first side surface and a second side surface. The first and second protrusion parts are symmetrical with respect to a reference line passing through a center of each of the protrusion part groups and perpendicular to the base part. The first and second protrusion parts are asymmetrical with respect to a center line passing through a center of the upper surface and perpendicular to the bottom surface.

First claim

What is claimed is:

1. An optical film comprising:
a first pattern layer including a base part and a plurality of protrusion part groups disposed on the base part and having a first refractive index, each of the plurality of protrusion part groups comprising:
a first protrusion part and a second protrusion part disposed adjacent to each other, each of the first protrusion part and the second protrusion part comprising:
a bottom surface adjacent the base part;
an upper surface facing the bottom surface;
a first side surface connecting between the bottom surface and the upper surface; and
a second side surface connecting between the bottom surface and the upper surface and facing the first side surface; and

a second pattern layer disposed on the first pattern layer and having a second refractive index greater than the first refractive index,
wherein the first protrusion part and the second protrusion part are symmetrical with respect to a reference line passing through a center of each of the protrusion part groups and perpendicular to the base part,
wherein the first protrusion part and the second protrusion part are asymmetrical with respect to a center line passing through a center of the upper surface and perpendicular to the bottom surface.

2. The optical film of claim 1 , wherein in a cross section perpendicular to the base part, a symmetry line connecting center points, which are disposed on imaginary lines parallel to the upper surface and disposed at a same distance from each of the first side surface and the second side surface, has an inclination angle equal to or greater than about 80 degrees and equal to or less than about 88 degrees with respect to the base part.

3. The optical film of claim 2 , wherein an included angle between a normal line perpendicular to the bottom surface and the symmetry line is equal to or greater than about 2 degrees and equal to or less than about 10 degrees.

4. The optical film of claim 1 , wherein the upper surface is parallel to the bottom surface.

5. The optical film of claim 1 , wherein an inclination angle of the upper surface with respect to the bottom surface is equal to or greater than about 2 degrees and equal to or less than about 10 degrees.

6. The optical film of claim 1 , wherein in a cross section perpendicular to the base part, each of the first protrusion part and the second protrusion part has a quadrangle shape in which at least one of a pair of the bottom and upper surfaces and a pair of the first and second side surfaces is not parallel.

7. The optical film of claim 1 , wherein the first protrusion part comprises:
a first bottom surface adjacent the base part;
a first upper surface facing the first bottom surface;
a first sub side surface connecting between the first bottom surface and the first upper surface and having a first inclination angle with respect to the first bottom surface; and
a second sub side surface connecting between the first bottom surface and the first upper surface and having a second inclination angle different from the first inclination angle with respect to the first bottom surface,
wherein the second protrusion part comprises:
a second bottom surface adjacent the base part;
a second upper surface facing the second bottom surface;
a third sub side surface connecting between the second bottom surface and the second upper surface and having a third inclination angle with respect to the second bottom surface; and
a fourth sub side surface connecting between the second bottom surface and the second upper surface and having a fourth inclination angle different from the third inclination angle with respect to the second bottom surface,
wherein the first inclination angle and the fourth inclination angle are equal to each other, and the second inclination angle and the third inclination angle are equal to each other,
wherein the first inclination angle to the fourth inclination angle are acute angles defined by each of the first sub side surface and the fourth sub side surface with the base part.

8. The optical film of claim 1 , wherein the first protrusion part comprises:
a first bottom surface adjacent the base part;
a first upper surface facing the first bottom surface;
a first sub side surface connecting between the first bottom surface and the first upper surface; and
a second sub side surface connecting between the first bottom surface and the first upper surface and facing the first sub side surface,
wherein the second protrusion part comprises:
a second bottom surface adjacent the base part;
a second upper surface facing the second bottom surface;
a third sub side surface connecting between the second bottom surface and the second upper surface; and
a fourth sub side surface connecting between the second bottom surface and the second upper surface and facing the third sub side surface,
wherein in a cross section perpendicular to the base part, a first symmetry line has an inclination angle equal to or greater than about 80 degrees and equal to or less than about 88 degrees in a clockwise direction with respect to the first bottom surface, the first symmetry line connecting center points disposed on imaginary lines parallel to the first upper surface and disposed at a same distance from each of the first sub side surface and the second sub side surface,
wherein a second symmetry line has an inclination angle equal to or greater than about 80 degrees and equal to or less than about 88 degrees in a counterclockwise direction with respect to the second bottom surface, the second symmetry line connecting center points disposed on imaginary lines parallel to the second upper surface and disposed at a same distance from each of the third sub side surface and the fourth sub side surface.

9. The optical film of claim 1 , wherein each of the first side surface and the second side surface is a curved surface convex toward the second pattern layer.

10. The optical film of claim 9 , wherein a radius of curvature of each of the first side surface and the second side surface is equal to or greater than 40 micrometers and equal to or less than 120 micrometers.

11. The optical film of claim 10 , wherein the radius of curvature of the first side surface and the radius of curvature of the second side surface are equal to each other.

12. The optical film of claim 1 , wherein a difference between the first refractive index and the second refractive index is equal to or greater than 0.1.

13. The optical film of claim 1 , wherein the plurality of protrusion part groups extends in a first direction and is spaced apart from each other in a second direction perpendicular to the first direction.

14. An optical film comprising:
a first pattern layer including a base part and a first protrusion part and a second protrusion part disposed on the base part and having a first refractive index, the first protrusion part comprising:
a first bottom surface adjacent the base part;
a first upper surface facing the first bottom surface;
a first sub side surface connecting between the first bottom surface and the first upper surface; and
a second sub side surface connecting between the first bottom surface and the first upper surface and facing the first sub side surface;

the second protrusion part comprising:
a second bottom surface adjacent the base part;
a second upper surface facing the second bottom surface;
a third sub side surface connecting between the second bottom surface and the second upper surface; and
a fourth sub side surface connecting between the second bottom surface and the second upper surface and facing the third

Assignees

• Samsung Display Co Ltd

Inventors

• Kim Jonghwan
• Hwang Seong-Yong
• Kim Kyung-Min
• Shim Sung-Kyu

Classifications

• G02F1/133607

  the light controlling member including light directing or refracting elements, e.g. prisms or lenses · CPC title

• G02F1/133562

  on the viewer side · CPC title

• G02F1/133502

  Antiglare, refractive index matching layers · CPC title

• G02F1/1335 Primary

  Structural association of cells with optical devices, e.g. polarisers or reflectors · CPC title

• G02F1/133606 Primary

  including a specially adapted diffusing, scattering or light controlling members · CPC title