Modifiable premix combustion system and premix blower for elevation compensation

Patent metadata

Field	Value
Publication number	US-11215359-B2
Application number	US-201916524813-A
Country	US
Kind code	B2
Filing date	Jul 29, 2019
Priority date	Jul 29, 2019
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

A combustion system includes a premix blower system and the premix blower system includes an additional air inlet with an adjustable opening which includes an additional reversibly pluggable air intake. The adjustable opening of the additional air inlet can be opened at higher elevations to compensate for thinner air.

First claim

What is claimed is:

1. A premix blower assembly for a thermal transfer device comprising:
a premix blower;
a first air inlet fluidly connected to the premix blower;
a fuel inlet fluidly connected to the premix blower;
a second air inlet fluidly connected to the premix blower, wherein the second air inlet comprises an adjustable opening and wherein the second air inlet is located inside of the first air inlet.

2. The premix blower assembly of claim 1 , wherein the premix blower further comprises a venturi tube configured to receive air from the first air inlet and fuel from the fuel inlet.

3. The premix blower assembly of claim 1 , wherein the adjustable opening comprises one of a stopper, a valve, a shutter, or a baffle.

4. A water heating system comprising:
a premix blower assembly comprising:
a premix blower;
a first air inlet fluidly connected to the premix blower;
a fuel inlet fluidly connected to the premix blower;
a venturi tube configured to receive air from the first air inlet and fuel from the fuel inlet; and,
a second air inlet fluidly connected to the premix blower, wherein the second air inlet comprises an adjustable opening;

a manifold configured to receive a mixture of air and fuel from the premix blower assembly;
a combustion chamber fluidly connected to the manifold;
a water inlet;
a heat exchanger fluidly connected to the combustion chamber;
a heat exchanger pipe running through the heat exchanger comprising a heat exchange inlet fluidly connected to the water inlet;
a hot water outlet fluidly connected to a heat exchange outlet of the heat exchanger pipe; and
an exhaust fluidly connected to the heat exchanger.

5. The water heating system of claim 4 , wherein the second air inlet is located inside of the first air inlet.

6. The water heating system of claim 4 , wherein the second air inlet directly fluidly connects to the premix blower.

7. The water heating system of claim 4 , wherein the second air inlet directly fluidly connects to a side of the venturi tube.

8. The water heating system of claim 4 , wherein the adjustable opening comprises a stopper, a valve, a shutter, or a baffle.

9. The water heating system of claim 4 , further comprising an elevation sensor.

10. The water heating system of claim 4 , further comprising a controller, wherein the controller comprises processing circuitry, and wherein the controller is configured to receive a value associated with an elevation, determine if the second air inlet should be opened based on the value, and send a signal to the adjustable opening to open if so determined.

11. A premix combustion system comprising:
a premix blower assembly comprising:
a premix blower;
a first air inlet fluidly connected to the premix blower;
a fuel inlet fluidly connected to the premix blower;
a venturi tube configured to receive air from the first air inlet and fuel from the fuel inlet; and,
a second air inlet fluidly connected to the premix blower, wherein the second air inlet comprises an adjustable opening;

an air and fuel mixing chamber;
a burner fluidly connected to the air and fuel mixing chamber;
a heat exchanger configured to receive heated gases from the burner and transfer heat from the heated gases through one or more heat exchanger tubes; and
an exhaust fluidly connected to the heat exchanger.

12. The premix combustion system of claim 11 , wherein the air and fuel mixing chamber comprises a manifold.

13. The premix combustion system of claim 11 , wherein the premix combustion system is a furnace, a tankless water heater, pool heater, or a tanked water heater.

14. The premix combustion system of claim 11 , wherein the adjustable opening comprises a stopper, a valve, a shutter, or a baffle.

15. The premix combustion system of claim 11 , further comprising a controller, wherein the controller comprises processing circuitry, and wherein the controller is configured to receive a value associate with an elevation, determine if the second air inlet should be opened based on the received value, and send a signal to the adjustable opening to open if so determined.

Assignees

• Rheem Mfg Co

Inventors

• Umemura Ryosuke
• Nozaki Takashi
• Semba Yoshiki

Classifications

• F23D14/04

  induction type, e.g. Bunsen burner · CPC title

• F23D14/62 Primary

  Mixing devices; Mixing tubes · CPC title

• F23D14/02

  Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone · CPC title

• F23D14/68

  Treating the combustion air or gas, e.g. by filtering, or moistening · CPC title

• F23D14/60

  Devices for simultaneous control of gas and combustion air · CPC title